Abstract
As a consequence of increasingly serious environmental problems, many researchers are highlighting biomass materials. Cellulose, the most abundant bioresource, is becoming a key consideration for alleviating environmental pollution. Characterization of cellulosic materials is fundamental to exploring their structures and elemental contents. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) are frequently employed to study the structure of cellulose. Thus, it is urgent to combine traditional means with new ones. This study focused on the characterization of the all-cellulose composites (ACCs) model prepared via partially dissolving filter paper using 40% benzyltrimethylammonium hydroxide (BzMe3NOH) aqueous solution. Characterized by SEM, XRD, Fourier transformation infrared spectroscopy, Raman spectroscopy, and X-ray photoelectron spectroscopy, the unique transformation from cellulose I to cellulose II of the ACCs model was explored. These characterization methods exhibited respective features, which could be universal ways to investigate ACCs.
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All-cellulose Composites Fabricated by in-situ Welding
Meixue Gan,a Lang Tian,a Yiruo Chen,a Jieting Xin,a Hui Si,b,* Yimin Xie,a and Qinghua Feng a,c,*
As a consequence of increasingly serious environmental problems, many researchers are highlighting biomass materials. Cellulose, the most abundant bioresource, is becoming a key consideration for alleviating environmental pollution. Characterization of cellulosic materials is fundamental to exploring their structures and elemental contents. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) are frequently employed to study the structure of cellulose. Thus, it is urgent to combine traditional means with new ones. This study focused on the characterization of the all-cellulose composites (ACCs) model prepared via partially dissolving filter paper using 40% benzyltrimethylammonium hydroxide (BzMe3NOH) aqueous solution. Characterized by SEM, XRD, Fourier transformation infrared spectroscopy, Raman spectroscopy, and X-ray photoelectron spectroscopy, the unique transformation from cellulose I to cellulose II of the ACCs model was explored. These characterization methods exhibited respective features, which could be universal ways to investigate ACCs.
DOI: 10.15376/biores.18.2.3044-3055
Keywords: All-cellulose composites; Cellulose I/II; Micro/nano-fiber
Contact information: a: Hubei Provincial Key Laboratory of Green Materials for Light Industry, New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, Hubei University of Technology, Wuhan 430068, China; b: Technology R&D Center, China Tobacco Hubei Industrial Corporation, Wuhan, 430040, China; c: Key Laboratory of Pulp and Paper Science and Technology of Ministry of Education, Qilu University of Technology (Shandong Academy of Sciences), Jinan 250353, China; *Corresponding authors: sihui@hbtobacco.cn; fqhpaper@163.com
INTRODUCTION
With the rapid development of science and technology, cellulose-based materials are becoming increasingly important because of their easy characterizations and improved applicability. Cellulose, an important part of plants, is the oldest and most abundant natural polymer on the earth (Baghaei and Skrifvars 2020; Li et al. 2021). Because of its natural degradability and renewable nature, cellulose is considered to be an inexhaustible and valuable renewable biomass resource (Xia et al. 2021), which could be utilized in many advanced areas, e.g., smart materials (Zhao et al. 2022) and exhibiting different crystal forms under different treatments. Up to now, the known cellulose crystal types are cellulose I, cellulose II, cellulose III, and cellulose IV (Agarwal et al. 2021). Especially cellulose II is usually formed during many laboratory and industrial processes when treated using N-methylmorpholine-N-oxide (NMMO) (Rosenau et al. 2001), ionic liquid (Duchemin et al. 2009; Reyes et al. 2019), lithium chloride/N,N-dimethylacetamide (LiCl/DMAc) (Pullawan et al. 2014; Zhao et al. 2014), tetrabutylphosphonium hydroxide aqueous solution (TBPH) (Baranov et al. 2021), aqueous tetraethylammonium hydroxide solution (TEAOH) (Sirviö et al. 2017), sodium hydroxide/urea (NaOH/urea) aqueous solvent (Xiong et al. 2014; Shi et al. 2015), NaOH/urea/ZnO solution (Jiao et al. 2015), etc. Following the trend of reducing the consumption of traditional plastics, researchers have set their sights on all cellulose composites (ACCs), which can have excellent degradability, outstanding renewability, environment-friendly nature, nontoxicity, and tunable strength. Over the past few years, a lot of cellulose-based materials have been extensively studied. For example, Labidi et al. (2019) used alfa and wood fibers to fabricate good mechanical performance ACCs, resulting in the Young’s modulus of 3.8 GPa (based on alfa) and 4.2 GPa (based on wood). Xie et al. (2020) employed cellulose to produce the cellulosic paper with excellent oil and grease resistance via NaOH/urea aqueous solution, which could be used in food packing. An antibacterial material was prepared by Ma et al. (2016) using partially dissolved cellulose with zinc oxide in a special package because of its mold resistance. A lot of ACCs materials have been presented, although the characterization analysis methods are still not impeccable. Traditional characterization analysis of cellulose or cellulosic composites generally depends on X-ray diffraction (XRD), Fourier transformation infrared (FT-IR) spectroscopy, and scanning electron microscopy (SEM). In addition, it is possible to combine the data explored by new methods (Raman and X-ray photoelectron (XPS) spectroscopies) at the same time (Duchemin et al. 2009, 2016; Montoya-Rojo et al. 2021).
In this paper, the authors expanded the traditional characterization system and added two new characterization methods. The ACCs prepared through a one-step method were explored by the transfer of the crystal conditions via SEM, XRD, FT-IR, Raman spectroscopy, and XPS. Thus, a comprehensive analysis was conducted. Through the experiment, the changes from raw sample to resulting product sample were confirmed.
Fig. 1. The structural determinations of FP and ACCs
EXPERIMENTAL
Materials
Double circle qualitative filter paper (FP, made from cotton fiber) with a diameter of 18 cm and 40 wt% benzyl trimethylammonium hydroxide aqueous solution was purchased from General Electric Biotechnology Co., Ltd. (Hangzhou, China) and TCI Shanghai Co., Ltd. (Shanghai, China), respectively. All other chemical reagents were analytical grade and used directly without further purification prior to use.
Preparation of FP-treated with BzMe3NOH Aqueous Solution
The FP with strength not exceeding ± 0.5 N was first screened, and the round FP was cut into a rectangle (4.5 × 15 cm2). Next, the cut FP was impregnated in BzMe3NOH aqueous solution (10%, 20%, 30%, and 40%) for 1.0 s at 8 °C. Based on a comparison of different weights before and after immersing in solvents, the FP absorbed 240 ± 10 g·m-2 of BzMe3NOH aqueous solution. Then, the impregnated FP was immediately stored in a refrigerator (8 °C) for 0 s, 15 s, 30 s, 60 s, 120 s, 300 s, and 600 s. After that, the FP was washed with deionized water at room temperature for a few days to replace BzMe3NOH. Finally, the ACCs were dried in the dryer section of the Rapid-Köthen paper former (RK-3A, PTI, Vorchdorf, Austria) for 15 min (95 °C, 10 kPa). The obtained treated FP was ACCs, including FP8-x and FP8-y (x is the dissolve time, including 0 s, 15 s, 30 s, 60 s, 120 s, 240 s, 300 s, and 600 s; y is the concentration, including 10%, 20%, 30%, and 40%). All materials were placed in a constant temperature and humidity room at 23 °C and 50% relative humidity (RH) for at least 24 h for structural determinations (Fig. 1) and mechanical strength tests.
SEM Analysis
Morphology analysis of FP and ACCs (after drying) in cross-section and surface was carried out with imaging by an ultra-high resolution cold field scanning electron microscope (SU8010, HITACHI Ltd., Tokyo, Japan) with a 5 kV accelerating voltage. To enhance the electric conductivity, the FP and ACCs were sprayed with gold using a SEM sputtering coater (MC1000; HITACHI Ltd., Tokyo, Japan). For cross-sectional images, the samples were prepared by cutting with a utility knife or freeze-drying (treated in tertiary-butyl alcohol).
XRD Analysis
The crystallization structures of FP and ACCs cut into slices (1.5 × 1.5 cm2) were determined and collected by X-ray diffraction (Empyrean, PANalytical B.V., Almelo, Netherlands) equipped with a CuKα (k = 1.54 A°) monochromatic radiation source with a wavelength of 0.154 nm, 45 kV operating tube voltage, and 40 mA tube current. All the diffracted intensities from 5° to 40° were recorded with a step size of 0.05° using reflection mode. Then, the XRD patterns were presented after eliminating excess noise and removing the environmental background.
XPS Analysis
Surface chemical analysis of FP and ACCs samples was performed using an X-ray photoelectron spectrometer (PHI5000 Versaprobe III XPS, Physical Electronics, Inc., Chanhassen, MN, USA) equipped with Al Kα radiation as the excitation resource.
FT-IR Spectroscopy and Raman Spectroscopy
Fourier transform-infrared spectra (Nicolet 6700 FT-IR, Thermo Fisher Scientific Inc., Waltham, MA, USA) with an ITR Attenuated Total Reflectance (ATR) diamond and Raman spectra (XploRA™ PLUS, Horiba, Ltd., Kyoto, Japan) were employed to obtain molecular information of FP and ACCs. The confocal Raman instrument was also used to record the images of FP and ACCs (785 nm light at 30 mW power and 50X objective, NA 0.90). The FT-IR and Raman spectra were recorded in the 4000 to 650 cm-1 and 1500 to 300 cm-1 regions, respectively.
Tensile Tests
An electromechanical universal testing machine (1.0 kN load cell) (CMT6103, MTS Industrial Systems Co., Ltd., Shenzhen, China) was used to test the mechanical properties of ACCs and FP (15 × 100 mm2, 10 mm min-1), and all the tests were performed at a room condition (25 °C, 50% RH). Further, the thickness of FP and ACCs was the average value of five random measurement points using a thickness gauge (DC-HJY03; Sichuan Changjiang Papermaking Instrument Co., Ltd., Yibin, China).
RESULTS AND DISCUSSION
Micromorphology and Crystal Type Analysis
The morphology of ACCs was examined through SEM (Fig. 2). The pictures show visible differences when comparing before and after solvent treatment. As shown in Figs. 2(b) and (B), the ACCs seemed to have smaller apertures than the FP. Figure 2(b) shows a lot of microfibers that are entangled in the surface image of FP. Moreover, compared with the FP, the ACCs underwent some transformation. It can be directly perceived that a lot of nanocellulose fibers were present on the surface and the cross-section of ACCs, constituting the unique intertwined structure of microfibers and nanofibers (Yousefi et al. 2015; Hu et al. 2021b; Nemoto and Nakamata 2021; Bian et al. 2022; Yu et al. 2022).
Fig. 2. The SEM pictures of ACCs (uppercase letters) and FP (lowercase letters): (A), (a): The SEM images of the surface; (B), (b): The SEM images of brittle fracture cross-section; and (C), (c): The SEM images of the cross-section cut with a utility knife
Moreover, the cross-section surfaces of FP and ACCs (Figs. 2(c) and (C)) could suggest that the ACCs had a smaller fiber diameter than FP. This means that the amorphous areas of P and S1 walls of the fibers were partially swelled and dissolved (Tang et al. 2021). As revealed in Figs. 2(a) and (A), the FP showed a common structure of fibers (Fig. 2(a)), while the fracture structure of ACCs was relatively denser and smoother due to the in-situ welding of fibers through cellulose matrix (Fig. 2(A)). These results indicate that FP treated by BzMe3NOH aqueous solution formed a composite structure of microfibers and nanofibers, i.e., ACCs (Hu et al. 2021a).
Fig. 3. (a) XRD spectra of FP and ACCs; (b) C1s spectra of FP; (c) C1s spectra of ACCs; (d) XPS survey of FP and ACCs; (e) O1s spectra of FP; and (f) O1s spectra of ACCs
Table 1. O/C Ratio and Carbon Contents of FP and ACCs*
Furthermore, the crystalline compositions of FP and ACCs were characterized by XRD (Fig. 3(a)). The figure illustrates that the structure of FP had great changes after treatment. There were obvious characteristic peaks in Fig. 3(a), and it is clear that the FP showed strong absorption peaks around 14.7°, 16.4°, 22.6°, and 34.4°, representing the (1-10), (110), (200), and (004) crystallographic planes of cellulose I, respectively (Sebe et al. 2012; Zhu et al. 2017; Hu et al. 2020; Hu et al. 2021a,b; Bian et al. 2022). Excluding the peaks of primary peaks of cellulose I (14.7°, 16.4°, 22.2°, and 34.4°), the ACCs showed a high additional absorption peak around 12.2° and a relatively obvious peak around 20.2°, corresponding to the (1-10) and (110) crystallographic planes of cellulose II, respectively (Wang et al. 2019; Hu et al. 2021a, 2021b; Bian et al. 2022). Their findings could confirm that microfibers and nanofibers simultaneously were present in the ACCs.
XPS Analysis
Surface chemical composition could also reflect the changes from FP to ACCs. Figure 3(d) shows the dominating peaks of carbon and oxygen but does not show nitrogen, indicating that there was no residual solvent in the processed sample. Herein, the signals from C1s region were made into 4 peaks based on the literature. The four peaks represented by C1−C4 correspond to C−C and/or C−H (C1), C−O (C2), C=O, and/or O−C−O (C3), and O=C−O (C4) (Sebe et al. 2012; Wang et al. 2019; Hu et al. 2021a, 2021b; Bian et al. 2022).
As shown in the C1s spectra (Figs. 3(b) and (c)), there was an increase of C1 and decrease of C2 contents, which could indicate that there are fewer hydroxyl groups on the surface of ACCs than that on the surface of FP because of the transformation from cellulose I to cellulose II (Hao et al. 2019; Hu et al. 2021a; Yu et al. 2022). Moreover, the O/C ratio also changed (Table 1). Compared with the O/C ratio of ACCs (0.41), the value of FP (0.71) was higher. The reason for this phenomenon is also because of the reduction of surface hydroxyl number before and after treatment (from cellulose I to cellulose II). In the three peaks represented by O1−O3, compared to Figs. 3(e) and 3(f), the content of O2 (C–O–, C=O, C–O–C, O–C=O) of ACCs increased, while the content of O1 (C–O) decreased. This may mean that less hydroxyl was exposed on the surface of ACCs compared to FP. These results could further confirm the transformation from cellulose I to cellulose II.
FT-IR Spectroscopy
The FT-IR spectroscopy was used to characterize crystalline patterns based on the conformation of the C(6) group (Nelson and O’Connor 1964b; Lee et al. 2013; Duchemin et al. 2016; Hu et al. 2021a). Through the FT-IR spectra, many absorbance peaks of FP could be observed. Figure 4(d) shows the major peaks at 3330, 2895, 1640, 1365, and 1030 cm−1. The wide peaks of 3330 cm−1 are associated with O−H stretching vibration in the cellulose (Oh et al. 2005; Lourdin et al. 2015; Duchemin et al. 2016; Almeida et al. 2020; Xi et al. 2021; Bian et al. 2022). The absorbance peaks at 2895 and 1640 cm−1 respectively, correspond to C−H stretching and C=O stretching vibrations (Oh et al. 2005; Duchemin et al. 2016). Furthermore, the peaks around 1365 and 1030 cm−1 could illustrate C−H bending and C−O stretching vibrations from cellulose (Nelson and O’Connor 1964a; Lourdin et al. 2015; Duchemin et al. 2016). It is more important that the absorption peaks of 897 cm−1 intensity increase and shift to 894 cm−1, which may suggest the transformation of cellulose crystalline patterns (Oh et al. 2005; Hu et al. 2021a). It could also be found that the peaks at 3330 cm−1 appear as two shoulder peaks at 3447 and 3480 cm−1. Symmetric CH2 bending or scissoring motions are relevant to the change in the peak from 1427 to 1417 cm−1, which indicates that during the ACCs preparation process cellulose I was transformed to cellulose II (Nelson and O’Connor 1964a; Carrillo et al. 2004; Oh et al. 2005; Duchemin et al. 2016; Hu et al. 2021a; Bian et al. 2022).
Raman Spectroscopy
The analysis of crystalline structure changes could be achieved by Raman spectroscopy. The Raman spectra (in the range of 300 to 1500 cm-1) of FP and ACCs are shown in Fig. 4(c). Despite the lower resolution of Raman, the variation of multiple bands can also detect polymorphic changes between 300 and 1500 cm−1 (Hu et al. 2021a). From the spectra, it could be noted that the appearance of a new spectral peak at 577 cm-1 corresponds to the typical bond in cellulose II. Moreover, the band intensity at 1472 cm−1, assigned as the CH2 and H-O-C bending and CH2 in-plane scissoring, increased (Fischer et al. 2005; Schenzel et al. 2005; Hettrich et al. 2014; Agarwal et al. 2021). The peak at 897 cm−1 assigned as the bending mode for H-C-C and H-C-O at C(6) increased (Schenzel and Fischer 2001; Hu et al. 2021a). Furthermore, the bands at 330, 900, and 1472 cm-1 increased, and the bands at 458 cm-1, 519 cm-1, and 966 cm-1 decreased. These results could express a part of cellulose I transformation to cellulose II, which is in accordance with XRD, FT-IR, and XPS (Agarwal 2014; Hettrich et al. 2014; Agarwal et al. 2021; Hu et al. 2021a, 2021b).
Fig. 4. Raman optical microscopic images of FP (a); ACCs (b); (c) Raman spectra of FP and ACCs; and (d) FT-IR spectra of FP and ACCs.
Tensile Tests
The mechanical properties were explored by the stress-strain curves of FP and ACCs (Fig. 5). It could also be found that lower concentration (10% to 20%) had a side effect on the mechanical strength of samples, which could reduce their mechanical properties from ~7.89 to ~6.50 MPa (FP8-10%) and ~7.15 MPa (FP8-20%) (Fig. 5(a)). Nevertheless, FP treated by relatively high concentrations (FP8-30% and FP8-40%) exhibited an increased tensile strength of ~10.19 MPa (FP8-30%) and ~19.91 MPa (FP8-40%). Moreover, the ACCs prepared in a short time or long time could both obtain an excellent performance (Fig. 5(b)), demonstrating that time had less effect on the strength of ACCs. The mechanical strength of ACCs increased from 7.89 MPa to 19.90 to 26.41 MPa, which is 2.5 to 3.4 times stronger than FP. In addition, the density of ACCs had some differences in different conditions of time and concentration. As shown in Table 2, with the increase in concentration and the passage of time, the density of ACCs showed a trend of increasing.
Fig. 5. (a) The stress-strain curves of FP treated with different solvent concentrations; and (b) The stress-strain curves of FP stored in a refrigerator at different time
Table 2. The Density of FP and ACCs
CONCLUSIONS
- In this work, scanning electron microcopy (SEM), X-ray diffraction (XRD), Fourier transform infrared (FT-IR) spectrometry, Raman spectrometry, and X-ray photoelectron spectroscopy were employed to explore the changes from cellulose I to cellulose II in detail.
- Benefiting from the XPS and Raman methods, the simultaneous presence of cellulose I and cellulose II could be further confirmed and observed.
- The results showed that the subtle difference in the data between FP and ACCs could be magnified, which could confirm the presence of micro/nano-structure. The XPS was used to test the surface chemical compositions and Raman was applied to study the bonding situation, facilitating the complete characterization of ACCs.
- In addition, the presence of cellulose I and cellulose II were also shown by traditional characterization methods, which suggested the feasibility of the new method (XPS and Raman). Thus, this work proposed that the Raman and XPS methods could be the potential probe to explore the structure of ACCs.
ACKNOWLEDGMENTS
The authors are grateful to the National Natural Science Foundation of China (21878070), Hubei Provincial Universities Outstanding Young and Middle-aged Technological Innovation Team Project (T201205), the Foundation of Key Laboratory of Pulp & Paper Science and Technology of Ministry of Education, and Qilu University of Technology (KF201623).
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Article submitted: January 13, 2023; Peer review completed: February 18, 2023; Revised version received and accepted: February 26, 2023; Published: March 6, 2023.
DOI: 10.15376/biores.18.2.3044-3055