Abstract
Changes of microstructure, crystallization, chemical composition, and equilibrium moisture content (EMC) of heat-treated wood (HTW) were investigated to explore the effects of heating media (saturated steam, superheated steam, air) and heat treatment (HT) temperature on HTWs. The results showed that the saturated steam induced more severe cell wall destruction than the other two media. Although the porosity slightly increased with the increasing HT temperature, superheated steam and air HT still decreased the porosity compared to that of control, whereas saturated steam HT increased the porosity. The HT increased both relative crystallinity and crystal size of HTWs. The increasing HT temperature slightly increased the relative crystallinity but decreased the crystal size. The highest crystallinity (55.0%) was observed after saturated steam HT. Leaching led to the increase of crystal size of HTW treated in saturated steam (about 0.15 nm), while those treated in unsaturated steam and air decreased. The increase in relative amount of lignin and cellulose due to the hemicellulose degradation were the main chemical changes of HTWs. Further lignin condensation reaction only occurred after saturated steam HT. Although saturated steam HT induced increased porosity, its lowest EMC (5.91%) indicated the decrease of hydroxyl groups.
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Effects of Heating Media on Microstructure and Chemical Composition of Heat-treated Pometia pinnata
Caishan Ling,a Chenyang Cai,a,b,* Xianqing Xiong,a,b,* and Yunfang Shen c
Changes of microstructure, crystallization, chemical composition, and equilibrium moisture content (EMC) of heat-treated wood (HTW) were investigated to explore the effects of heating media (saturated steam, superheated steam, air) and heat treatment (HT) temperature on HTWs. The results showed that the saturated steam induced more severe cell wall destruction than the other two media. Although the porosity slightly increased with the increasing HT temperature, superheated steam and air HT still decreased the porosity compared to that of control, whereas saturated steam HT increased the porosity. The HT increased both relative crystallinity and crystal size of HTWs. The increasing HT temperature slightly increased the relative crystallinity but decreased the crystal size. The highest crystallinity (55.0%) was observed after saturated steam HT. Leaching led to the increase of crystal size of HTW treated in saturated steam (about 0.15 nm), while those treated in unsaturated steam and air decreased. The increase in relative amount of lignin and cellulose due to the hemicellulose degradation were the main chemical changes of HTWs. Further lignin condensation reaction only occurred after saturated steam HT. Although saturated steam HT induced increased porosity, its lowest EMC (5.91%) indicated the decrease of hydroxyl groups.
DOI: 10.15376/biores.19.4.7320-7338
Keywords: Heating media; Heat treatment; Microstructure; Crystallinity; FTIR; XRD; SEM
Contact information: a: Department of Furniture Design, College of Furnishings and Industrial Design, Nanjing Forestry University, Nanjing 210037, China; b: Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, Nanjing Forestry University, Nanjing 210037, China; c: Zhejiang Shenghua Yunfeng Greeneo Co., Ltd., Huzhou 313299, China;
* Corresponding authors: chenyangc@hotmail.com; xiongxianqing@njfu.edu.cn
INTRODUCTION
Heat treatment (HT) is an effective and commercial technology for improving the physical and chemical properties of wood and its products (Pelit et al. 2016; Hill et al. 2021). Commercial HT processes usually take place at temperatures between 160 and 240 °C with different heating media, for example, superheated steam, nitrogen, hot oil, vacuum, etc. (Gérardin 2016). Usually, heat treatment with temperatures between 60 and 200 °C is called mild HT (Obataya and Tomita 2002). Mild HT can improve the dimensional stability of wood without significant loss of mechanical strength and reduce the color change caused by carbonization (Cao et al. 2022).
The HT results in weight loss (Czajkowski et al. 2020), changes in mechanical strength, and reduction in equilibrium moisture content (EMC) and hygroscopicity, which subsequently improves the dimensional stability (Borůvka et al. 2019) and decay resistance (Cao et al. 2011). These property changes mainly result from the degradation of chemical constituents (hemicellulose, cellulose, and lignin) (Wang et al. 2018) and changes of pore structure (Sun et al. 2022). During the HT process, the decrease of -OH groups (Xu et al. 2022) due to the degradation of hydrophilic hemicellulose, and the increase of relative crystallinity (Andersson et al. 2005) due to the breakdown and loss of some hemicellulose, would decrease the hygroscopicity of heat-treated wood (HTW). In addition, the shrinkage and degradation of the wood cell wall at elevated temperature affects the integrity and distribution of pores, which also makes an impact on the sorption property of HTW (Zauer et al. 2013; Cai et al. 2020). The decrease in the porosity of the HTW would also cause the decrease of hygroscopicity (Hill et al. 2006; He et al. 2023). Thus, the moisture content and the water absorption of HTW are reduced significantly.
Some research claims that the changes in properties of HTW are also affected by the moisture conditions (depending on the heating media) applied in HT process (Endo et al. 2016; Hill et al. 2021). HT under a wet condition results in greater mass loss compared with HT under dry condition, especially when a post-treatment water-leaching is performed (Pockrandt et al. 2018). The presence of water accelerates hydrolysis process, and the acetic acid generated from hemicellulose degradation further promotes the degradation of polysaccharides into water soluble degradation products, which could be removed by leaching (Čermák et al. 2016; Marcon et al. 2021). At the same treatment temperature, the hygroscopicity of HTWs treated in wet condition reduces greater than those treated in moist and dry conditions because of the higher amount of moisture in heating medium that promotes the degradation of hydrophilic hemicellulose (Liu et al. 2023). The HTWs processed in wet and dry conditions also show different behaviors after moistening. Some scholars observed that the volume of HTW manufactured by wet HT process was reversible after undergoing dry-wet cycles, while no similar reversible change was observed in the HTW made under dry conditions (Altgen et al. 2016; Obataya et al. 2017). The HTW produced in wet condition showed lower dimensional stability than that in dry condition. In contrast, Hill et al. (2021) concluded that the reduced EMC due to dry HT was partially reversible, but it did not occur in HTW produced in wet condition. The explanation was that the stress remained in amorphous region when wood was heated in dry condition, while the high moisture level helped the stress relaxation during HT in wet condition. Furthermore, Endo et al. (2016) found that the hygroscopicity reversibility was clearer after HT at 60% heating relative humidity (HRH) than HT at 0% HRH, while HTWs heated at 92% HRH or above had no reversibility, indicating that the HT in dry and moist condition might cause temporary effect on hygroscopicity reduction. Simultaneously, the crystallization state of cellulose was also affected by the moisture content of HT. The crystallinity of HTW treated under dry conditions significantly decreases after the dry-wet cycle, while the wood treated under wet conditions does not show substantial changes (Sun et al. 2022).
The hygroscopicity of wood is affected by the changes of the chemical composition and microstructure of cell walls. Despite the comprehensive literature on the hygroscopicity of HTW (Hill 2006), there is limited comparison and information concerning the anatomic and chemical changes in HTW treated with different heating media (Sun et al. 2022), given that most studies focus on the influence of temperature and time on wood.
Pometia pinnata is a material widely distributed in southeastern Asia. It has beautiful grain and relatively high hardness and is mainly utilized in the fields of furniture manufacturing and flooring. However, during its usage as flooring for ground with heating system, it would be subjected to a more severe environment compared to normal flooring. In this case, investigating the changes of water-related properties caused by mild heat treatments to improve the dimensional stability and keep the original color of Pometia pinnata wood is necessary. In this study, Pometia pinnata wood was heat treated in three different media (e.g., saturated steam, superheated steam, and air) with a duration of 2 h. The anatomic structure, relative crystallinity, chemical composition, and EMC of HTW treated in three different moisture conditions were analyzed and compared. The results of this study would be beneficial for understanding the mechanism of changes in HTW properties under different heating media and providing guidance for the optimization of processing technology of HTW.
EXPERIMENTAL
Materials
Pometia pinnata sawn timbers with a dimension of approximately 930 mm (length) × 130 mm (width) × 19 mm (thickness) provided by Zhejiang Shenghua Yunfeng Greeneo Co. Ltd were used as study materials. All timbers were first kiln dried at 60 °C for 8 weeks, and then conditioned at room temperature until the moisture content of wood reached 11% ± 0.5% before HT.
Heat Treatment
Timbers were further sawn into 450 mm (length) × 60 mm (width) × 19 mm (thickness), and then heat treated with different parameters. The treatment details are shown in Table 1. Samples were treated at 140 and 160 °C, respectively, for 2 h. Saturated steam, superheated steam, and air were used as media for different treatment groups. For water-leaching process, samples were soaked into warm water (60 °C) for 1 h immediately after HT. Afterwards, the wet samples were mildly dried at 50 °C for two weeks and conditioned at 20 °C 65% RH until their moisture content became constant and the EMC achieved. Untreated boards, originating from the same materials as the heat-treated ones, were used as controls. Fifteen replicates were prepared for each group (Table 1).
Table 1. Heat Treatment Parameters of Samples
Anatomic Structure Analysis
Scanning electron microscopy (SEM)
Wood slices of 10 mm (radial) × 10 mm (tangential) × 2 mm (longitudinal) were prepared from each sample was used as specimen for SEM test. The cross-section of the specimens was smoothed by sliding microtome to obtain an even surface for observations. Then, the anatomic morphology of specimens with different treatments were captured using SEM (Quanta 200, FEI, Hillsboro, OR, USA).
Nitrogen adsorption analysis
Powder with ø = 0.25 mm was milled from specimens of each HT group, and oven-dried before nitrogen gas adsorption experiment. The pore structure was analyzed by a specific surface area/porosity analyzer (ASAP2460, Micromeritics, Norcross, GA, USA) at 77.4 K. The specific surface area (SBET) was calculated according to Brunauer-Emmett-Teller (BET) methods (Brunauer et al. 1938) and the pore size distribution was determined according to Barrett-Joyner-Halenda (BJH) methods (Barrett et al. 1951).
X-ray Diffraction (XRD) Analysis
Specimens were milled into fine powder with diameter of 0.15 mm for the XRD analysis. The crystalline structures of heat treated, and control specimens were analyzed using a XRD (Ultima IV, Rigaku Ltd., Tokyo, Japan) spectrometer with Cu Kα radiation from 2θ = 5° to 45°, and the scanning speed was 5° min-1.
The crystallinity index (CrI) of specimens were calculated according to Segal method (Thygesen et al. 2005), Eq. 1,
(1)
where I002 was the intensity of the crystalline peak at 2θ =22° to 23°, and Iam was the minimum intensity at 2θ =18° to 19°.
The width of the crystal obtained from (200) diffraction was obtained based on Scherrer method (Newman 1999), as shown in Eq. 2,
(2)
where D was the width of crystal, k was the Scherrer constant (0.9), λ was the wavelength of the X-rays, B was the half-bandwidth in radians, and θ was the Bragg angle.
Fourier Transform Infrared (FTIR) Spectroscopy
The FTIR spectrum of each specimen was recorded with FTIR spectrometer (VERTEX 80V, Bruker, Germany) in the range of 4000 to 400 cm-1 with a resolution of 4 cm-1. Each spectrum was collected from 32 scans in the absorbance mode. Specimens for FTIR analysis were dried, milled, and mixed with KBr in a ratio of about 1:25, and compressed under vacuum to form pellets. The spectra were normalized to the band at 2902 cm-1 (Peng et al. 2022).
EMC measurement
The specimens with dimensions of 20 mm (radial) × 20 mm (tangential) × 20 mm (longitudinal) were first oven-dried at 105 °C until constant mass, and then they were conditioned at 20 °C 65% RH for about 1 month until the weight remained. The EMC was calculated based on the oven-dry mass and the mass after conditioning.
RESULTS AND DISCUSSION
SEM Analysis
Changes in cell wall structure due to different HT parameters are shown in Fig. 1. Figure 1 demonstrates that without water-leaching process, the treatment temperature of 140 °C did not affect the microstructure of specimen regardless of the heating media. After the specimens were subjected to leaching process, a few cracks were observed in the cell wall of specimens treated in saturated steam and in superheated steam, while the specimens treated in air condition did not show obvious difference in cell wall structure compared with that of controls. At the treatment temperature of 160 °C, collapse of cells and more cracks in cell wall were observed in the saturated steam treated specimens. Superheated steam HT and air HT at 160 °C also led to a damaged microstructure, for example, more holes near the compound middle lamella were found in those HTW groups. The further water leaching process emphasized the holes and cracks caused by HT and led to a greater extent of cell wall degradation. Such degradation resulted in the collapse in cell wall, merging in cell lumens and a more brittle morphological structure.
Fig. 1. SEM images of control and HTWs (Sat: Saturated steam, Sup: Superheated steam, Air: Air; 4: 140 °C, 6: 160 °C; 0: Without leaching, 1: Leaching)
The holes and cracks in cell wall generated during HT were mainly caused by the degradation of chemical components, mainly hemicellulose (Elisabeth and Gerd 2008; Wang and Howard 2018)) and the anisotropic shrinkage of different cell wall layers (Biziks et al. 2013; Wu et al. 2021). The structural destruction degree would be affected by the heating media. The higher treatment temperature (Jang and Kang 2019) and the presence of moisture (Ali et al. 2021; Obataya et al. 2021) in saturated steam and superheated steam would promote the hydrolysis of cell wall components, making the cell wall more degraded and less intact compared with that treated in air condition. Saturated steam led to greater degradation, followed by superheated steam. During the leaching post-treatment, the water removed the degradation products and interacted with the acids formed during HT, which facilitated the cell wall destruction (Lê et al. 2016; Hill et al. 2021). The changes in microstructure would also affect the pore structure of HTW (Obataya et al. 2017).
Nitrogen Adsorption Analysis
The nitrogen adsorption method was applied to study the change of pore structure after various HT. Quasi-equilibration might be induced during the nitrogen adsorption, which would cause underestimation of micropores (Shi and Avramidis 2018; Broda et al. 2019). However, the results obtained by this method still can be used for making a comparison between HT groups. As illustrated in Fig. 2, the nitrogen adsorption-desorption isotherms of all specimens were similar in shape, with complete and smooth curves, and consistent change trends. According to the classification of International Union of Pure and Applied Chemistry (IUPAC), the isotherms of both treated and control specimens were of type Ⅱ, with a H3-type hysteresis loop.
Fig. 2. Nitrogen adsorption-desorption isotherms (a: isotherms of all groups; b, c, d: isotherms of saturated steam groups, superheated steam groups and air groups, respectively)
This result indicated the existence of slit-shape pores in all HTWs and control, which coincided with the previous research by Yin et al. (2015). The HT with saturated steam at 160 ℃, both with and without water leaching treatments, increased the adsorption amount obviously, while HT with superheated steam and air at 140 ℃ showed a clear reduction. The curves of the rest of the HT groups overlapped partly with the control.
The total pore volume and average mesopore diameter were estimated based on the cylindrical pore model using the BJH method (Barrett et al. 1951). The parameters describing N2 adsorption capacity, the surface area (SBET), N2 volume between 1.7 to 300 nm (Vtotal), and average diameter (DBJH) of the mesopores are listed in Table 2. The results showed that the higher the N2 adsorption capacity, the bigger the SBET and Vtotal. Compared to the control, the nitrogen adsorption capacity, SBET, and Vtotal of the saturated steam treated HTW increased, while that of the superheated steam and air treated wood mainly decreased. This was partly inconsistent with the results reported by Liu et al. (2023), who reported that the SBET and Vtotal were both decreased no matter in saturated steam or in air condition at 180 and 210 °C. However, Sun et al. (2022) found that the porosity of heat-treated larch first increased and then decreased with the increasing treatment temperature, indicating the change of porosity was related with the intensity of HT. Higher HT temperature and leaching post-treatment mostly induced an increase in porosity; however, the higher HT temperature also resulted in a decrease in the average mesopore diameter.
Table 2. The N2 Adsorption Capacity, Surface Area, Total Pore Volume, and Average Pore Diameter of Specimens
Because the number of pores cannot be directly related to the pore volume due to the various morphology and depth of different pores, the pore size distribution of all specimens represented by the pore volume in different ranges are shown in Table 3. The HT in saturated steam at 140 °C decreased the volume of micropores but increased the volume of meso- and macro-pores, whereas HT in saturated steam at 160 °C generally increased the volume of pores in all scales. In contrast, HT in superheated steam and air conditions normally resulted in a reduction of all kinds of pores.
Table 3. Pore Size Distribution of Both Control and HTWs (mm3/g)
The changes in pore structure of HTW was an overall outcome of degradation and removal of wood components, as well as the changes of the microstructure. The shrinkage of cell wall, closer binding between the microfibers (Hill 2006), increase in crystallinity, and filling in the intermicellar pores by softening and flowing of lignin during HT (Cai et al. 2020) were probably the main reasons of the reduced porosity in the superheated steam and air HT groups. However, the further degradation and volatilization of cell wall chemical composition facilitated by the moisture in heating medium, especially the saturated steam (Jang and Kang 2019; Rahimi et al. 2019), would be the dominant reason for the increased micro- and mesopores in saturated steam HTWs. In contrast, the increase in the macropores could also be due to the collapse of cell wall and merging in cell lumens as shown in Fig. 1.
The removal of the degradation products by water leaching post-treatment explained its increased HTW’s porosity (Kymäläinen et al. 2018; Willems et al. 2020). The intense HT temperature resulted in a decrease in the average mesopore diameter, which probably indicated the generation of smaller pores or increased proportion of smaller pores due to the physical and chemical degradation of wood occurred during HT (Junghans et al. 2005).
Crystallinity Analysis
The X-ray diffraction patterns, and the crystallization performance of all specimens are shown in Fig. 3 and Table 4. The higher crystallization not only contributes to the higher rigidity, but also reduces the hygroscopicity of wood. Within the scanning interval of 0 to 40°, two prominent refection peaks appeared on the curve. The one located at about 2θ = 18° denoted the scattering intensity of the diffraction angle in the amorphous area, whereas the other one appeared around 2θ = 22° and represented the maximum strength (I002) of the diffraction angle in the crystalline area. The almost unchanged location and numbers of refection peak of all groups indicated that all HT methods did not transform the crystalline type of wood (Bhuiyan et al. 2000).
Fig. 3. Diffractograms of control and HTWs (Sat: Saturated steam, Sup: Superheated steam, Air: Air; 4: 140 °C, 6: 160 °C; 0: Without leaching, 1: Leaching)
Table 4. Crystallization Properties of Control and HTWs
According to Table 4, all HT methods increased the relative crystallinity of HTW, regardless of different heating media, which was attributed to the degradation of amorphous carbohydrates (Kim et al. 2010) and the rearrangement and reorientation of the cellulose and hemicellulose molecular chains (Olek and Bonarski 2014). Among three media, saturated steam had the greatest improvement of relative crystallinity, followed by superheated steam and air, respectively. This result was consistent with Bhuiyan et al. (2000), who found that the high humidity in HT conditions would promote the crystallization in both pure and wood cellulose. The relative crystallinity of HTWs was slightly increased by increasing the treatment temperature from 140 to 160 °C. This was also consistent with the previous studies (Zheng et al. 2016; Durmaz et al. 2019), and the reason for the increased relative crystallinity was the degradation of hemicellulose and the amorphous cellulose at elevated temperature (Birinci et al. 2022; Wang et al. 2022). The result showed the water leaching post-treatment only led to negligible decrease in relative crystallinity. However, Altgen and Militz (2016) claimed that water-leaching can restore the mobility of the structure and rearrange the molecular chains within the cell wall, which could promote the increase of relative crystallinity.
The crystal size also reflects the crystallization performance of wood. As shown in Table 4, all HT methods, except Air4-1, increased the crystal size of wood to a certain extent. Among all media, saturated steam had the highest increase in crystal size, followed by superheated steam and air, indicating that high moisture condition promoted crystallization (Hill et al. 2021). Regardless of heating media, although the relative crystallinity slightly increased with the increasing HT temperature, the crystal size of HTWs decreased. This result was partly inconsistent with Dwianto et al. (1996), who found the crystal size was increased in air HT condition, while it was decreased in saturated steam condition with the increasing treatment temperature. However, other researchers (Andersson et al. 2005; Cheng et al. 2017) discovered that the crystal size would firstly increase and then decrease, and then increase again with the rising temperature. Water leaching resulted in a decrease in crystal size of HTWs treated in superheated steam and air conditions. However, it was surprising to find the crystal size of saturated steam HTWs increased after leaching. There was no convincing reason to explain the increase in saturated steam HTW after leaching; however, the reorganization of cellulose molecules during water leaching and further oven-dry process before XRD analysis might partly explain this phenomenon (Altgen and Militz 2016). The increase of relative crystallinity and grain size would reduce the hygroscopicity and increase the strength of cell wall (Wang et al. 2024), which meant that, in this research, the wood leached after treated in saturated steam at 160 °C could gain the highest dimensional stability and cell wall strength.
Chemical Composition Analysis
The characteristic FTIR spectra of wood with different HT methods are shown in Fig. 4. The assignment of signals is shown in Table 5.
The peaks at 1739 cm-1 refer to the vibration of carboxylic groups (C = O) of the non-conjugated acetyl group in hemicelluloses. Compared to control, the saturated steam treated specimens showed a clearer decrease in the intensity of peak than that of superheated steam and air treated groups, indicating severer breakage of acetyl side chain and degradation of hemicelluloses during saturated steam HT (Guo et al. 2015; Li et al. 2015). Such a decrease was more evident with the increasing HT temperature. Degradation of hydrophilic hemicellulose could reduce the hygroscopicity of HTW. The acetic acid produced by the degradation of hemicellulose would further promote the depolymerization of amorphous polysaccharides and catalyze the degradation and condensation reactions of lignin, which will lead to a decrease in the number of carbon matrices (Hill et al. 2021).
The peak at 1625 cm-1 corresponded to the H-O-H deformation vibration of absorbed water. The decrease at this band after all HT groups might be attributed to the decreased water accessibility caused by the dehydration and deacetylation reaction during HT process (Bryne et al. 2010).
Fig. 4. FTIR spectra of control and HTWs (Sat: Saturated steam, Sup: Superheated steam, Air: Air; 4: 140 °C, 6: 160 °C; 0: Without leaching, 1: Leaching)
Table 5. Assignment of the FTIR Signals for Wood Constituents