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Imran, M., Anwar, Z., Zafar, M., Irshad, M., and Iqbal, T. (2017). "Hyper-productivity, characterization, and exploitation of a cellulase complex from a novel isolate of Aspergillus tubingenesis S2 using lignocellulose-based material," BioRes. 12(3), 5649-5663.

Abstract

The hyper-production potential of a cellulase complex from a local strain of Aspergillus tubingensis S2, indigenously isolated from rotten tomato, was investigated. A total of nine fungal species of Aspergillus and Trichoderma were isolated and confirmed through triple-phase screening via 18S ribosomal DNA sequencing and construction of a phylogenetic tree. Congo red testing and the zone of clearance method were used to confirm the cellulase production from A. tubingenesis S2 isolate. A. tubingenesis S2 revealed maximum cellulase production (78 µg/mL/min) and was selected for further study. The optimum fermentative conditions, including the incubation period, pH, and temperature values, were determined to be 96 h, pH 4.8, and 40 °C, respectively, for obtaining the cellulase activity of 86.4±2.1 µg/mL/min. The cellulase was 5.14-fold purified by ammonium sulfate fractionation and gel permeation chromatography. Characterization revealed that maximum activity (130.5 µg/mL/min and 133.5 µg/mL/min) was achieved at 4.5 pH and 40 °C, respectively. A monomeric protein with an apparent molecular weight of 76 kDa was evident after sodium dodecyl sulfate-polyacrylamide gel electrophoresis. Cellulase revealed maximal activity with 40-mesh size corn stover as compared with 20-mesh size corn stover and 80-mesh size corn stover after 36 h of incubation at 40 °C.


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Hyper-Productivity, Characterization, and Exploitation of a Cellulase Complex from a Novel Isolate of Aspergillus tubingenesis S2 using Lignocellulose-based Material

Muhammad Imran,a,b Zahid Anwar,a,* Muddassar Zafar,a Muhammad Irshad,a and Tahir Iqbal c

The hyper-production potential of a cellulase complex from a local strain of Aspergillus tubingensis S2, indigenously isolated from rotten tomato, was investigated. A total of nine fungal species of Aspergillus and Trichoderma were isolated and confirmed through triple-phase screening via 18S ribosomal DNA sequencing and construction of a phylogenetic tree. Congo red testing and the zone of clearance method were used to confirm the cellulase production from A. tubingenesis S2 isolate. A. tubingenesis S2 revealed maximum cellulase production (78 µg/mL/min) and was selected for further study. The optimum fermentative conditions, including the incubation period, pH, and temperature values, were determined to be 96 h, pH 4.8, and 40 °C, respectively, for obtaining the cellulase activity of 86.4±2.1 µg/mL/min. The cellulase was 5.14-fold purified by ammonium sulfate fractionation and gel permeation chromatography. Characterization revealed that maximum activity (130.5 µg/mL/min and 133.5 µg/mL/min) was achieved at 4.5 pH and 40 °C, respectively. A monomeric protein with an apparent molecular weight of 76 kDa was evident after sodium dodecyl sulfate-polyacrylamide gel electrophoresis. Cellulase revealed maximal activity with 40-mesh size corn stover as compared with 20-mesh size corn stover and 80-mesh size corn stover after 36 h of incubation at 40 °C.

KeywordsCellulase; Aspergillus tubingenesis S2; Congo red; Purification; SDS-PAGE

Contact information: a: Department of Biochemistry & Biotechnology, University of Gujrat, Pakistan; b: Institute of Biochemistry & Biotechnology, University of Veterinary & Animal Sciences, Lahore, Pakistan; c: Department of Zoology, University of Gujrat, Pakistan;

* Corresponding author:anwar.zahid.uog@gmail.com; zahid.anwar@uog.edu.pk

INTRODUCTION

In recent years, both scientific researchers and industrialists have been concerned about sustainability, renewability, recyclability, and cost-efficacy issues in the production of cellulose-degrading enzymes. In this context, the utilization of numerous lignocellulose-based natural materials and their waste streams has presented a great potential for the production of industrially relevant fine chemicals, including enzymes. So far, various lignocellulose-based waste materials, including various straws (wheat straw, rice straw, etc.), rice husk, fruit peels (mango peels, banana peels, citrus peels, etc.), sugar cane bagasse, corn cobs, and corn stovers, have been exploited and reported in the literature (Asgher and Iqbal 2011; Iqbal et al.2011a,b; Irshad et al. 2011). Sadly, a major portion of the above-mentioned potential raw materials is left behind following agricultural and industrial practices, thus posing serious ecological pollution issues, particularly in developing regions. Approximately 4.4 billion tons of solid wastes are produced annually in Asia alone (Gautam et al. 2012). Many biotransformation-based efforts have already been made to convert lignocellulose-based solid wastes into high-value-added products with industrial interest, including ligninolytic and cellulolytic enzymes, many of which have been successful (Asgher and Iqbal 2011; Asgher et al. 2012).

Solid lignocellulosic materials comprise cellulose (45% to 50%), lignin (10% to 15%), hemicellulose (9% to 12%), and some other macromolecules. Naturally occurring cellulose consists of thousands of glucose monomers linked by glycosidic linkages. Hemicellulose comprises xylans and other pentoses (xylose, arabinose), hexoses (glucose, mannose, galactose), and many sugar acids (Saha 2003). There are two ways to utilize these agricultural wastes: either by a chemical method or by converting these wastes into useful products through enzymes. Microorganisms including fungi and bacteria convert these waste products into useful products (biofuel) by producing various enzymes (Anwar et al. 2012; Imran et al. 2016). Filamentous fungi produce a variety of cellulases by consuming cheaper carbon sources such as cellulosic waste biomass or lignocellulosic biomass, which will minimize the cost of the industrial fermentation process (Alriksson et al. 2009). Fungal species such as AspergillusPenicilliumHumicolaTrichoderma, and other microbial strains have been reported with enzyme secretion potentialities including cellulases, hemicellulases, and many other cell wall-degrading enzymes. Hemicellulose is degraded by xylanase, while cellulose is digested by cellulase (Chinedu et al. 2011). Cellulase production is regulated transcriptionally and is carbon source-dependent (Foreman et al. 2003; Stricker et al. 2008).

Cellulase is a complex of several enzymes, i.e., endoglucanase (endo-1, 4-β-D-glucanase, EG, EC 3.2.1.4); cellobiohydrolase or exoglucanase (exo-1, 4-β-D-glucanase, CBH, EC 3.2.1.91); and β-glucosidase (1, 4-β- D-glucosidase, BG, EC 3.2.1.21) (Gao et al. 2008). Agricultural cellulosic waste materials are considered to be an alternative source of energy because of their abundant and renewable nature. Such agricultural byproducts do not have a valuable role in daily life and ultimately offer environmental, tactical, and economic advantages (Perez et al. 2002).

Enzymes can be produced from these agricultural wastes in the course of hydrolyzing polysaccharides into simple monomeric sugars, which have a variety of uses (Olsson et al. 2003). Cellulolytic gene expression enhances the growth of fungi using cellulosic materials with a variety of enzyme production (Sehnem et al. 2006) capabilities. More than 15,000 wild and genetically modified strains of fungi and bacteria are aggressive against cellulosic biomass and other insoluble components of fiber cell walls (Gautam et al. 2012). The main hurdle in enzyme production is that the yield with cellobiose is very low as compared with cellulose as a substrate. Some inactivating or inhibitory compounds formed may affect the yield of enzymes. Reducing sugars such as glucose and xylose cause enzyme inhibition most frequently, but the process is poorly understood.

Among the various potent cellulose-degrading microbial cultural strains, both Aspergillus spp. and Trichoderma spp. can produce abundant extracellular cellulases that are suitable for a wide range of biotechnological applications. Therefore, in this article, a novel fungal strain was isolated from a local source and investigated for a hyper-cellulase production. The active cellulase fraction was purified to homogeneity, characterized, and exploited for glucose release potential. To sum up, information is also given on the sugar-release practicability of the newly isolated cellulolytic enzymes from agricultural wastes, which might be beneficial in bioethanol production.

EXPERIMENTAL

Chemicals and Agro-Industrial Substrate

Dinitrosalicylic acid (DNSA), Nessler’s or Biuret reagent, Congo red dye, zinc chloride (ZnCl2), copper(II) sulfate (CuSO4), iron(II) sulfate (FeSO4), cobalt(II) chloride (CoCl2), manganese(II) sulfate (MnSO4), and other chemicals used in fermentation studies were from Sigma-Aldrich (USA). All other chemicals or reagents used in this study were of analytical laboratory grade and used as received unless otherwise stated. Agro-industrial waste, i.e. corn stover was collected from the Pattoki main bazaar and nearby fields of Pattoki, Pakistan, for the screening of hyper cellulase complex-producing fungal species. The collected substrates were oven dried at 60 °C for 24 h, ground to fine particles of 80-mm mesh size, and stored in airtight plastic jars.

Isolation of Fungal Species

All collected samples in 10-3 dilution were used in the spread plate method on basal salt agar that was additionally supplemented with cellulose. All agar plates were then incubated at various temperatures with an aim to investigate a wide spectrum of growth characteristics for each fungal species (Rao et al. 2008).

Fungal Species – Primary Screening

Qualitative analysis was carried out using Congo red dye for cellulase complex-producing fungi. Fungal species were collected from various vegetable and fruit wastes and then grown on carboxymethylcellulose supplemented with the basal salt medium at pH 5 and 30 ± 5 °C for 3 to 5 days. Agar plates were flooded with 0.1% Congo red after the specified incubation period and then washed with 1 M sodium chloride (NaCl) solution for 10 to 12 min. A clear zone formation around fungal cultures such as Aspergillus niger (S1), Aspergillus tubingensis (S2), Aspergillus awamori (S3), Aspergillus nidulans (S4), Aspergillus japonicas (S5), Trichoderma reesai (S6), Trichoderma viride (S7), Trichoderma harjianum (S8), and Trichoderma branchianum (S9) indicated the production of a cellulase complex (Ariffin et al. 2006).

Fungal Species – Secondary Screening

Minimal basal medium along with 1% cellulose at pH 5 was utilized for cellulase complex production. The trace elements ZnCl2, CuSO4, FeSO4.7H2O, CoCl2.6H2O, CuSO4.5H2O, and MnSO4.H2O, were supplemented in the media. After autoclaving, 6 mL of freshly prepared fungal inoculum was poured in flasks at 35±5 °C for 1 to 5 days. The pH, reducing sugars, and cellulosic contents were analyzed. The cellulase complex activity with DNSA after regular intervals (Gautam et al. 2012) was also determined.

Fungal Species – Tertiary Screening

A conserve sequence of 18S ribosomal DNA for Aspergillus species was checked, which showed hypercellulase activity. The DNA of Aspergillus species was isolated using the cetyl N-N-N-trimethyl ammonium bromide (CTAB) method (Murray and Thompson 1980). Smaller subunits of rRNA were amplified using reverse and forward primers (Alwakeel 2013). Gene sequencing was carried out using sequence tools and aligned clustal X (Windows version, Clustal X 2.0), after which the alignments were manually corrected. Then, sequences were compared with already existing sequences aligned by GenBank for possible alignment (Makarenkov et al. 2010).

Cellulolytic Production and Extraction Protocols

The moisture-free finely powdered substrates, e.g., corn stover (10 g), were pretreated with 2% HCl solution in an Erlenmeyer flask (250 mL) at room temperature (30 °C) for approximately 2 h. The HCl-assisted pretreated substrate was then autoclaved at 121 °C and 103 kPa for 15 min. After this, the substrate slurry was filtered through three layers of muslin cloth; both the filtrates and the residues were saved and consecutively washed four to five times with deionized water. The collected residues were used for the production of cellulase enzymes and further analysis. A basal fermentation media in an Erlenmeyer flask (250 mL) was used to moisten the pretreated substrates (10 g) for cellulase production, as described earlier by Iqbal et al. (2010). Major ingredients of the media were as follows: (NH4)2SO4, 10 g·L-1; KH2PO4, 4 g·L-1; MgSO4·7H2O, 0.5 g·L-1; and CaCl2, 0.5 g·L-1. The initial pH value of the medium was adjusted to 4.5 before sterilization, then inoculated with 5 mL of freshly prepared fungal spore suspension, and incubated at 30±1 °C in a temperature-controlled incubator for a stipulated fermentation period. Various pH buffers (of pH values 3 to 6) and temperatures (20 to 70 °C) were utilized to optimize the growth conditions of Aspergillus tubingenesis S2. At the end of each 24 h of fermentation, the fermented substrates were harvested by adding 0.05 M citrate buffer at 4.8 pH in a 1:10 w/v ratio. The buffered solutions in Erlenmeyer flasks were shaken at 120 rpm for 30 min (Iqbal et al. 2010). The contents were filtered and washed twice with the 0.05 M citrate buffer described earlier. Finally, the centrifugation was performed for 10 min at 10,000 g and 4 °C. The collected supernatants were used as a crude enzyme extract to determine the activity and then used for purification purposes.

Cellulase Complex Activity

Cellulase activity was recorded using a filter paper assay. One FPU is defined as the amount of enzyme that releases 1 μmol of glucose equivalents from Whatman No. 1 filter paper per min. Briefly, the assay conditions were as: in a test tube, 0.5 mL of enzyme solution, 1 mL citrate buffer (pH 4.5), 1 mL of distilled water (only for dilution purposes if required), and 50 mg of filter paper were incubated for 30 min at 30 °C. The reaction was stopped by adding 1 mL of DNS reagent, then boiled for 10 min and cooled. The absorbance was read at 540 nm against a blank solution (without enzyme) with 1 mL of DNS and 1.5 mL of distilled water. The absorbance was measured using a UV-Vis spectrophotometer (4 nm bandwidth, AMV09, TLead, Qingdao Tlead International Co. Ltd. Qingdao, Shandong, China) (Douglas et al. 2009).

Purification and Protein Profile

Before purification, to maximize clarity, the Aspergillus tubingenesis S2 extract was centrifuged for 15 min at 10,000 g and 4 °C. The cell debris-free supernatants were then subjected to ammonium sulfate fractionation as described by Iqbal et al. (2011b). The total proteins and the activity of the partially purified enzyme were determined before and after the dialysis of the ammonium sulfate precipitation. The dialyzed active fractions were subjected to gel filtration chromatography using a Sephadex-G-100 (Sigma-Aldrich, USA) with 120×2 cm column specifications (Iqbal et al. 2011b). Up to 20 fractions were recorded using a 0.5-mL/min flow rate. The enzyme activity and protein content profiles were determined with the help of Nessler’s or Biuret reagent (Sigma-Aldrich, USA) and the Lowry method at 660 nm for each separate fraction.

Sodium Dodecyl Sulfate Polyacrylamide Gel Electrophoresis (SDS-PAGE)

SDS-PAGE was performed on a 5% stacking and a 12% resolving gel to determine the molecular weight of cellulase, according to the method of Laemmli (1970). Molecular markers of different proteins were used to compare the molecular weight of cellulase complex.

Applications of Cellulase Complex

Different mesh sizes (20, 40, and 80) of corn stover were collected and analyzed for cellulase activity using the crude cellulase complex extracted after dialysis. Crude cellulase complex (3 mL) was inoculated on 5 g of corn stover of various sizes and diluted with 100 mL of citrate buffer (pH 4.5). The cellulase complex activity was determined at various incubation levels (12, 24, 36, 48, 60, and 72 h).

Data Analysis

All reported data were trialed using three replicates under the same working environment. The collected data were subjected to analysis of variance (ANOVA), and treatment means were compared by Duncan’s New Multiple Range Test (DMRT) at P < 0.05 using a computer-based statistical software package (IBM SPSS Statistics 21).

RESULTS AND DISCUSSION

Isolation of Fungal Species

A total of five Aspergillus isolates and four Trichoderma isolates were grown on basal salt media supplemented with cellulose powder for cellulase complex production. Fungal strains were identified through colony characterization, biochemical tests, and microscopic methods. The fungal species identified by microscopic method and colony characterization were Aspergillus niger (S1), Aspergillus tubingensis (S2), Aspergillus awamori (S3), Aspergillus nidulans (S4), Aspergillus japonicas (S5), Trichoderma reesai (S6), Trichoderma viride (S7), Trichoderma harjianum (S8), and Trichoderma branchianum (S9). Of these species, six fungal isolates were cellulase complex producers in nine samples, and three were genetically determined (Amouri and Gargouri 2006) samples.

Fig. 1. Primary screening of cellulase producing organisms via Congo red dye test – clear zone agar plate because of cellulase complex activity

Fungal Species – Primary, Secondary, and Tertiary Screening

Primary screening was performed as a qualitative technique with Congo red dye. Results revealed that the cellulolytic fungi showed a much greater zone of clearance as compared with less-cellulase-complex-producing fungi. Among the nine fungal species, only three species of Aspergillus achieved the maximum clearance zone. The zone of clearance (45 mm) was observed with Aspergillus tubingensis (S2), Aspergillus awamori (S3), and Aspergillus niger (S1). The Trichoderma species revealed good cellulase complex activity, but they were not further analyzed because of their already reported cellulase activity (Table 1 and Fig. 1). Secondary screening was carried out using DNS reagent as a dye, and the maximum value was observed with Aspergillus tubingensis S2, Aspergillus awamori S3, Aspergillus niger S1, and Trichoderma species (Fig. 2).

Table 1. CMC Congo Red Microbial Clear Zone Diameter (mm) and Well Diffusion Method (mm)

Fig. 2. Secondary screening of fungal isolates for cellulase complex activity

Out of nine isolates, five isolates of fungal species showed maximum cellulolytic activity. For tertiary screening, DNA was extracted from the fungal species and was sequenced (18S ribosomal DNA). Three cellulase complex-producing Aspergillus species were reconfirmed by gel electrophoresis (Fig. 3), and the phylogenetic tree of Aspergillus tubingenesis S2 was constructed (Fig. 4).

Fig. 3. Native gel electrophoresis Aspergillus strains isolates (S1, S2, and S3)

Fig. 4. Phylogenetic Tree for Aspergillus tubingenesis S2

Cellulase Activity Profile

The cellulase complex produced by Aspergillus tubingenesis S2 was allowed to react with CMC, filter paper, and cellulose powder to access its activity. Aspergillus tubingenesis S2 was identified in corn stover medium, and it exhibited a range of carbon source consumption (cellulose) for 1 to 5 days after the inoculum addition. Aspergillus tubingenesis S2 growth was quite high and increased continuously up to 4 days (83.7 µg/mL/min), after which it decreased slightly (Table 2). The optimum pH and temperature for Aspergillus tubingenesis S2 growth and enzyme production were pH 4.8 (85.4 µg/mL/min) and 40 °C (83.9 µg/mL/min) (Table 2). Aspergillus tubingenesis S2 also exhibited maximum production of the cellulase complex in all optimized conditions (86.4±2.1 µg/mL/min). The cellulase complex activity was checked with 1% filter paper, cellulose, and CMC, and quantitative results were achieved with the production of reducing sugars. The amounts of reducing sugar glucose produced during the assay were 2.4, 2.8, and 1.4 mg/mL of glucose from filter paper, cellulose, and CMC, respectively.

Table 2. Influence of Incubation Time, pH, and Temperature on Cellulase Activity Produced from Aspergillus tubingenesis S2

The collected data were subjected to analysis of variance (ANOVA), and treatment means were compared by Duncan’s New Multiple Range Test (DMRT) at P < 0.05 using a computer-based statistical software package (IBM SPSS Statistics 21).

Biuret Assay and Purification Profile

Biuret reagent was used to determine the quantity (mg/mL) of protein in the stepwise purification process (Table 3). The crude cellulase enzyme contained a maximum concentration of protein but less active cellulase complex (86.4 µg/mL/min), as shown in Table 3. The total protein content decreased during 80% ammonium sulfate purification, but the amount of active cellulase complex increased (114 µg/mL/min) (Table 3). After the Sephadex-100 gel filtration, a maximal of 1.54-fold purification was achieved. The gel filtration results revealed that the 12th elution led to the maximum value (131 µg/mL/min) for the cellulase complex (Fig. 5). This gel filtration was performed after 80% salting out of cellulase complex (114 µg/mL/min) using ammonium sulfate salt (Table 3).

Table 3. Purification Summary Cellulase Complex from Aspergillus tubingenesis S2

The following formulas were used to calculate the final percent yield and purification fold after Sephadex-G-100.

Fig. 5. Gel filtration chromatography for cellulase complex

Characterization of Cellulase Enzyme

For cellulase complex production, pH and temperature optimization for cellulase are highly recommended. The maximum yield of cellulase complex was obtained at optimum pH 4.5, and the cellulase (130.25 µg/mL/min) maximally utilized the substrate (Fig. 6). The cellulolytic enzymes were mostly active at acidic pH but displayed a wide range of pH adaptability of 3.5 to 6.0 (Fig. 6), retaining up to 40.0 µg/mL/min of original activity. The cellulose enzyme- complex assay was also carried out to check the optimum temperature for enzymatic reaction. The optimum temperature (Fig. 6) for cellulase complex was 40 °C (133.5 µg/mL/min). Lane 2 of SDS-PAGE analysis revealed that the molecular weight of the cellulase complex was 76 kDa (Fig. 7).

Fig. 6. Characterization of cellulase complex activity with respect to pH (A) and temperature (B)

Fig. 7. Sodium dodecyl sulphate polyacrylamide gel electrophoresis (8%) for cellulase complex: Lane 1 = Cellulase (76 kDa); Lane 2 = Protein markers)

Applications of Cellulase Enzyme

Crude cellulase was used for the conversion of corn stover with various mesh sizes into glucose. The collected mesh sizes, i.e. 20, 40, and 80, were incubated up to 72 h with 12 h intervals. The representative glucose release profile is shown in Fig. 8. After the stipulated incubation period (72 h), the maximal glucose release was recorded with 40-mesh size, i.e. 170 mg/L, as compared with the 20-mesh size and 80-mesh size corn stover. During initial hours, a significant difference was observed in the glucose release behavior subject to the respective mesh size use. Towards the end, the almost same level of glucose yield was recorded with all three tested mesh sizes. The glucose production remained almost constant for different mesh sizes after maximal incubation in the presence of crude cellulase enzyme (Fig. 8). In solid-state fermentation, Aspergillus cellulase-producing species hydrolyzed cellulose into glucose and Aspergillus species used glucose as its carbon source (Vega et al. 2012).

Fig. 8. Enzymatic saccharification of 3 mL of crude cellulase complex on various mesh sizes of corn stover at 40 °C

CONCLUSIONS

  1. The current work presented a novel approach for waste management of agro-based waste materials. A total of nine fungal species of Aspergillus and Trichoderma were isolated and confirmed through triple-phase screening via 18S ribosomal DNA sequencing and construction of a phylogenetic tree.
  2. The results of this study indicated the remarkable enzyme production potential of locally produced fungal isolates, particularly Aspergillus tubingenesis S2, by using the lignocellulose-based material, e.g., corn stover, as an inexpensive fermentative substrate.
  3. A maximal of 5.14-fold purification was achieved via ASF and gel permeation chromatography techniques. The homogenously purified cellulose was found monomeric in nature with an apparent molecular weight of 76 kDa.

ACKNOWLEDGMENTS

The financial support provided by the Higher Education Commission, Islamabad, Pakistan under the project – NRPU/R&D/HEC/14/761 entitled “Hyper-production of commercial cellulases from indigenously isolated fungi and screening of local agro-industrial wastes” is thankfully acknowledged. The authors are also grateful to the Biochemistry Laboratory at Ravi Campus, Pattoki, University of Veterinary & Animal Sciences, Lahore, for proving laboratory and analytical facilities.

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Article submitted: January 28, 2017; Peer review completed: May 21, 2017; Revised version received and accepted: June 10, 2017; Published: June 21, 2017.

DOI: 10.15376/biores.12.3.5649-5663