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Guo, D., Zhang, J., Sha, L., Liu, B., Zhang, X., Zhang, X., and Xue, G. (2020). "Preparation and characterization of lignin-TiO2 UV-shielding composite material by induced synthesis with nanofibrillated cellulose," BioRes. 15(4), 7374-7389.

Abstract

It is desirable to develop biodegradable ultraviolet (UV)-shielding materials from renewable resources, as the demand for sustainability is ever increasing. In this work, a novel lignin-TiO2 UV-shielding composite was synthesized successfully via a hydrothermal method induced by nanofibrillated cellulose (NFC). Comprehensive characterization showed that the lignin-TiO2@NFC composite induced by NFC had good nanoparticle size, shape, and thermal stability. The sunscreen performance of lignin-TiO2@NFC was investigated via mixture with unmodified hand cream. The UV-visible (vis) transmission spectra results revealed that the unmodified cream with 10 wt% lignin-TiO2@NFC absorbed approximately 90% of UV light in the full UV band (200 nm to 400 nm), which indicated that lignin-TiO2@NFC had a good UV-shielding ability.


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Preparation and Characterization of Lignin-TiO2 UV-shielding Composite Material by Induced Synthesis with Nanofibrillated Cellulose

Daliang Guo,a,c,* Jinmeng Zhang,b Lizheng Sha,a Bei Liu,a,* Xin Zhang,a Xiumei Zhang,b and Guoxin Xue b

It is desirable to develop biodegradable ultraviolet (UV)-shielding materials from renewable resources, as the demand for sustainability is ever increasing. In this work, a novel lignin-TiO2 UV-shielding composite was synthesized successfully via a hydrothermal method induced by nanofibrillated cellulose (NFC). Comprehensive characterization showed that the lignin-TiO2@NFC composite induced by NFC had good nanoparticle size, shape, and thermal stability. The sunscreen performance of lignin-TiO2@NFC was investigated via mixture with unmodified hand cream. The UV-visible (vis) transmission spectra results revealed that the unmodified cream with 10 wt% lignin-TiO2@NFC absorbed approximately 90% of UV light in the full UV band (200 nm to 400 nm), which indicated that lignin-TiO2@NFC had a good UV-shielding ability.

Keywords: TiO2; Lignin; Cellulose nanofibril; UV-shielding

Contact information: a: School of Environmental and Natural Resources, Zhejiang University of Science and Technology, Hangzhou, China; b: College of Textile Science and Engineering, Zhejiang Sci-Tech University, Hangzhou, China; c: Key Laboratory of Pulp and Paper Science and Technology of the Ministry of Education of China, Qilu University of Technology, Jinan, China;

* Corresponding authors: 08guodaliang@163.com; 08liuxiaobei@163.com

INTRODUCTION

In recent years, the amount of ultraviolet (UV) radiation has increased with the destruction of the ozone layer, and the overexposure of UV radiation causes negative effects on human health and material stability (Slaper et al. 1996; Dong et al. 2018). Therefore, the research and development of UV-shielding materials has aroused extensive interest in academia and industry. In this field, titanium dioxide (TiO2) is widely investigated as an inorganic UV-shielding agent due to its ability to reflect, scatter, and absorb a wide range of ultraviolet radiation (Sambandan and Ratner 2011). However, the poor dispersibility and strong photocatalytic degradation hazard of TiO2 impair its application (Xiao et al. 2013).

In the process of preparing TiO2 by traditional sol-gel method, nucleation and the growth of secondary particles in the precipitation process cannot be well controlled. In addition, nanoparticles agglomerate easily, and this method requires sintering to obtain crystals, so their structure cannot be easily controlled (Dinh et al. 2009). The generation of TiO2 with suitable particle size and good dispersibility via a simple and fast method is a research area of great interest (Rockafellow et al. 2009; Zhou and Fu 2013). The template method can effectively control the morphology, structure, and size of synthesized nanomaterials, so it has become an important method of preparing nanomaterials (Giese et al. 2015). Dong et al. (2002) used the polymer template with a groove structure and found that TiO2 sol infiltrated with appropriate concentration can be used to obtain fibrous TiO2 after solvent evaporation, but the polymer material is difficult to obtain with this method.

As it is a natural high polymer, nanocellulose is also used as a template for the preparation of nano-TiO2. Several studies have reported the successful application of cellulose templates in the preparation of TiO2 with specific morphology. The two main features of cellulose templates are a uniform network formed in aqueous solution and nucleation sites formed by a large amount of surface hydroxyl groups (Marques et al. 2006). Miao et al. (2006) dispersed cellulose in titanium tetrabutyloxide to prepare TiO2 of 10 nm to 20 nm size. In addition, Zhou et al. (2007) used cellulose nanocrystals (CNC) as a morphology inducer to synthesize square nano-TiO2. Wei et al. (2012) used CNC to prepare mesoporous TiO2 in different shapes. The authors claimed that reactions between the hydroxyl groups of the long-chain CNC and TiO2 precursor provided a physical barrier to prevent the growth and aggregation of the TiO2 precursor and promote the spherical structure by self-assembly. Chen et al. (2016a) prepared TiO2 composite material with high dispersion, small grain size, and high specific surface area induced by CNC.

Studies have demonstrated that inorganic TiO2 nanoparticles have some side effects in sunscreen materials (Zaccariello et al. 2017). In sunlight, inorganic TiO2 nanoparticles have photocatalytic activity that produces reactive species, such as O2– and OH radicals and other reactive oxygen species (ROS), such as H2O2, which can damage cellular components, including DNA, proteins, lipids, and membranes (Sander et al. 2002). To eliminate the photocatalytic activity of TiO2, inorganic or polymeric thin layers have been coated onto the surface of TiO2 nanoparticles. The inorganic coating layers included zeolite, silica, and alumina (Jaroenworaluck et al. 2006; Shen et al. 2006; Zhang et al. 2009).

Excessive use of inorganic coatings could lead to poor light transmittance in the UV-screening product. Inorganic particles are not easily dispersed in creams, which greatly limits their application in skincare products. Morlando et al. (2018) utilized the antioxidant properties of chitosan to capture the free radicals generated by the photocatalytic activity of TiO2. However, the prepared chitosan/TiO2 nanocomposite particles had weak UV absorption capacity.

Lignin is the most abundant aromatic polymer (Kai et al. 2016). It has a natural phenylpropane skeleton and contains functional groups such as phenolic hydroxyls, double bonds, and carbonyls. The structural properties of lignin suggest that it has excellent free radical scavenging ability, good UV-absorption, and antioxidant properties (Pan et al. 2006; Qian et al. 2016; Li et al. 2018). Hambardzumyan et al. (2012) used lignin as a UV-shielding material, and they reported the use of a UV-blocking nanocomposite coating based on lignin that exhibited high transmittance in the visible spectrum. The use of lignin to capsulate chemical sunscreens improves the UV-blocking performance of chemical sunscreens. In addition, lignin has been employed to modify the properties of TiO2. Nair et al. (2016) combined lignin with TiO2 via a ball-milling method. The composite obtained by this method had low thermal stability and poor UV-shielding. Chen et al. (2016b) prepared lignin/TiO2 UV-shielding composite material via a sol gel method, and they found that the precursor of TiO2 was bound with the oxygen-containing functional groups in lignin and formed stable complexes during the hydrolysis process. Morsella et al. (2016) prepared lignin/TiO2 composites via UV irradiation in THF (tetrahydrofuran) solution, and they found that lignin can effectively reduce the photocatalytic activity of TiO2. However, large amounts of organic solvents, such as tetrahydrofuran and glutaraldehyde, were used, but these are toxic and not suitable for skincare products (Li et al. 2019). The study of UV-shielding of lignin showed that lignin exhibited antioxidant properties and acted as a free radical scavenger due to the presence of the phenolic hydroxyl groups; the phenolic hydroxyl groups also act as a proton donor and can stabilize the resulting radicals via substituents and delocalization (Sun et al. 2014). Ibrahim et al. (2019) employed lignin to scavenge the hydroxyl radicals generated from the photocatalytic activity of TiO2 by forming a lignin/TiO2 composite. The results showed that lignin can reduce phototoxicity and scavenge the hydroxyl radicals. Therefore, the use of lignin replacing the inorganic coating to modify TiO2 improves the UV-blocking performance of chemical sunscreens and may enhance the antioxidant properties of chemical sunscreens. It is a great idea to use NFC, taking advantage of its characteristic functional groups and orderly spatial structure, together with lignin, to induce TiO2 crystal growth and control the particle size, while completing the surface lignin coating at the same time.

In this study, multi-hydrogen-bond reticulated NFC was prepared with high dispersion through enzymatic hydrolysis and high-pressure homogenization. Lingin-TiO2 composite materials were prepared by using NFC as the inducer and an alkali lignin one-step solvothermal method. The influences of UV-shielding properties, antioxidant properties, thermal stability, and the dynamic mechanical properties of the composite material were studied. The composite materials can be added to skin care products and has excellent anti-ultraviolet ability and good application prospect.

EXPERIMENTAL

Materials

The NFC suspension (solid content was 1.08%) used bleached softwood pulp as the raw material, and it was made with 68.9 MPa (10,000 psi) and homogenized 10 times by using the microjet high pressure homogeneous machine (LMZO; Microfluidics International Corporation, Newton, MA, USA). The diameter of the resulting NFC was about 87 nm. The alkali lignin (solubility: H2O, pH: 10.5) was purchased from Sigma-Aldrich (Shanghai, China). The titanium butoxide, which was 98% pure, was obtained from Mike Chemical Instrument Co. Ltd. (Hangzhou, China). The unmodified hand cream used was Dabao SOD hand cream, which was purchased from Dabao Cosmetics Co. LTD (Beijing, China); its main ingredients contain glycerin and silicone oil.

Synthesis of TiO2 and TiO2@NFC

The TiO2 precursor was prepared via the solvothermal method. Five mL of titanium butoxide (5.0 g) was introduced into 25 mL of anhydrous ethanol, and the mixed solution was stirred with a magnetic stirrer at room temperature at 400 r/min for 30 min. Then, 10 mL of the NFC suspension (solid content was 1.08%) was slowly added, and stirring continued until white clouding occurred. Next, the suspension liquid was transferred to the high temperature and high-pressure reactor for reaction at 120 ° for 2 h. Colloids were allowed to form for 24 h at room temperature. Finally, the gel was dried under a vacuum for 12 h. The powder obtained from grinding in the mortar was nano-TiO2 induced by nanocellulose and used without further purification; it was named TiO2@NFC. For comparison, TiO2 samples were prepared according to the above preparation method by replacing the nanocellulose suspension with 10 mL of H2O.

Synthesis of Lignin-TiO2@NFC

Five mL of titanium butoxide (5.0 g) was introduced into 25 mL of anhydrous ethanol, and the mixed solution was stirred with a magnetic stirrer at room temperature at 400 r/min for 30 min. Then, 0.1 g of alkali lignin was added to the 10 mL of NFC suspension with stirring. Next, all suspension liquid was transferred to the high temperature and high-pressure reactor for reaction at 120 °C for 2 h. The colloids were allowed to form for 24 h at room temperature. Finally, the gel was dried under a vacuum for 12 h. Finally, the resultant yellow powder was the lignin-TiO2 composite; it was named lignin-TiO2@NFC.

X-ray Diffraction (XRD) Analysis

The crystal structure of TiO2 and the composite material hybrids were recorded with an X-ray diffractometer (XRD, Bruker D2 Phaser, Bruker Corp., Karlsruhe, Germany). The scanning angle (2θ) ranged from 10° to 80° with a step increment of 0.02°.

Fourier Transform Infrared (FT-IR) Spectroscopy Analysis

The FT-IR spectra of the TiO2 and the prepared composite material hybrids were obtained on a Fourier transform infrared spectrometer (NICOLET5700; Thermo Fisher Scientific, Madison, WI, USA) using a KBr disc containing finely ground samples (1 %). Ten scans were taken for each sample recorded from 4000 cm−1 to 400 cm−1 with a resolution of 0.5 cm−1.

Scanning Electron Microscopy (SEM) Analysis

The morphology analysis of the TiO2@NFC and lignin-TiO2@NFC were recorded with a scanning electron microscope (JSM-5610LV; JEOL Ltd., Tokyo, Japan).

X-ray photoelectron spectroscopy (XPS)

X-ray photoelectron spectroscopy (K-Alpha; Thermo Fisher Scientific, Madison, WI, USA) equipped with a monochromatic Al Kα X-ray source (1486.6 eV) was utilized to characterize the elemental chemical states of lignin-TiO2@NFC.

Thermogravimetric Analysis (TGA)

The thermal analysis (TGA) and differential thermal analysis (DTG) of the TiO2@NFC and lignin-TiO2@NFC were conducted on a thermal analyzer (PYRIS I; PerkinElmer, Waltham, MA, USA). Four mg of lignin was placed on an aluminum crucible and heated from 25 °C up to 800 °C at a heating rate of 10 °C/min under a nitrogen atmosphere (40 mL/min).

UV-blocking Performance

The solid particles (TiO2@NFC and lignin-TiO2@NFC) were added to the hand cream in different mass ratios and stirred for 8 h to make a uniform sunscreen. A 3M (Hangzhou, China) medical porous tape with an area of 12.5 cm2 was pasted on a clean transparent quartz plate with a thickness of 2 mm, and the sunscreen sample was evenly coated on the tape. The tape sample was placed in a dark place and dried for 30 min. The ultraviolet transmittance of samples at 290 nm to 400 nm was measured with a UV-visible (UV-vis) spectrometer (Cary 60; Agilent Technologies Co., Ltd., Palo Alto, USA).

RESULTS AND DISCUSSION

X-ray Diffraction

The XRD patterns of the composite material hybrids are shown in Fig. 1. The diffraction angles of 25.4°, 37.9°, 47.9°, 53.9°, 55.1°, 62.7°, 68.8°, 69.9°, and 75.5° corresponded to the (101), (004), (200), (105), (211), (204), (116), (220), and (215) interplanes of the anatase TiO2 phase (JCPDS No. 21- 1272). Figure 1 shows the XRD patterns of the cellulose nanofibers with the TiOcoating and the lignin coating. As demonstrated in the XRD patterns, some XRD peaks of the composite materials were still identifiable by referring to JCPDS No. 21- 1272 due to the low crystallinity of the NFC (Zhang et al. 2019). Since lignin is amorphous in nature and lacks ordered structure, the XRD diffractograms of both composites did not show any diffraction peak and that can be referred to lignin, and no other crystalline by-products are formed even after the formation of lignin-TiO2@NFC composite (Ibrahim et al. 2019). The results showed that the TiO2@NFC and lignin-TiO2@NFC had increased crystalline structures, which may have been due to the fact that NFC is more malleable and spatial than TiO2 because of its silk-like and broom-like structure; in addition, the hydrogen bonds in NFC are stronger, and chemical bonds are more frequent, which results in a better induction effect (Chu et al. 2019).

Fig. 1. The XRD patterns of the prepared composite materials

Many hydroxyl groups on the surface of NFC can form hydrogen bonds with TiOH3+ and adsorb on the surface of the TiO2 crystal unit, which promotes heterogeneous nucleation and growth of crystals. Therefore, structured TiO2 nanocrystalline can be induced under relatively low temperature and simple conditions. The specific mechanism is shown in Fig. 2.

Fig. 2. The schematic illustration of the evolution process of the TiO2 crystal

The steric resistance effect caused by the adsorption of NFC on the surface of the TiO2 crystal unit affects the stacking mode of the third TiO6 octahedron, and the third Tio6 octahedron is more inclined to connect with the second TiO6 octahedron from the back. Therefore, this promoted the generation of an anatase phase with a folded linear structure, and NFC and CNC were nano-sized in both the length and width directions. In addition, NFC was uniformly prepared under high pressure, with better solubility, a larger specific surface area, more exposed hydroxyl groups, and a free anion terminal, which created electrostatic interaction with Ti4+. Therefore, the crystals prepared under double steric hindrance were better.

Fig. 3. The proposed mechanism of the evolution process of TiO2 crystals in the presence of NFC

FT-IR Analysis

Figure 4 presents the FT-IR spectra of the pure TiO2 and the prepared composite material hybrids. Broad and strong bands at 3430 cm-1 were observed for all samples, and they were attributed to the hydroxyl groups in the phenolic and aliphatic structures of lignin. Compared with that of lignin, the spectrum of lignin-TiO2@NFC exhibited a new board absorption band in the range 400 cm−1 to 800 cm−1, which was due to the stretching vibration of the Ti-O bands (Li et al. 2011). In addition, one single band at approximately 1631 cm−1 was also found for lignin-TiO2@NFC hybrid due to the bending vibration of Ti-O bands. This indicated the formation of intermolecular hydrogen bonding between groups of the lignin surface and the TiOsurface (Hu et al. 2007). Combined with the above results, the composite materials were prepared successfully via cellulose nanofibril induction.

Fig. 4. The FT-IR spectra of TiO2 and the prepared composite materials

SEM Analysis

Figure 5 shows that the TiO2@NFC prepared by the NFC-induced synthesis had a uniform nanometer size, and the lignin-TiO2@NFC composite material prepared with the same method increased in size. The size and degree of agglomeration of the composite materials were better than those reported by Morsella et al. (2016). As demonstrated in Fig. 5, the introduction of NFC solved the aggregation problem of TiO2 and induced the formation of lignin-TiO2@NFC composite material in a flake shape due to its special structure and chemical properties. Compared to nanoparticles with a spherical structure, the lamellar structure of lignin-TiO2@NFC has a UV shielding effect, and a better UV shielding effect can be achieved with lignin-TiO2@NFC with a small amount of doping (Chen et al. 2019). Because it does not affect the physical stirring of the blank cream, it can alleviate the danger of nanoparticle infiltration, such as penetrating into facial skin and greatly improve safety.

Fig. 5. The SEM images of the composites: (a) TiO2@NFC 20.0k; (b) TiO2@NFC 50.0k; (c) lignin-TiO2@NFC 20.0k; (d) lignin-TiO2@NFC 50.0k

The preparation mechanism of the small grain size and high activity titanium dioxide with cellulose nanofibril as the template is shown in Fig. 6.