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Zhao, R., Liu, Z., Liu, T., and Tan, L. (2021). "Pyrolysis behaviors, kinetics, and byproducts of enzymatic hydrolysis residues for lignocellulosic biorefining," BioResources 16(2), 2626-2643.

Abstract

Enzymatic hydrolysis residues (EHR) are the solid wastes from enzymatic hydrolysis and/or fermentation of the cellulosic bioethanol industry. These byproducts have not been effectively used. Thermogravimetric analysis with infrared spectroscopy (TG-IR) and pyrolysis-gas chromatography/ mass spectrometry (Py-GC/MS) were used to quantify the pyrolytic bioenergy potential of EHR with alkaline hydrogen peroxide (AHP) and bisulfite (BSF) pretreatment through assessing their pyrolysis behaviors, kinetics, and byproducts. The TG-IR analysis showed that the EHR pyrolysis temperature range was 180 °C to 620 °C and consisted of three consecutive stages: dehydration, rapid pyrolysis, and carbonization. The main volatile products evolved from the EHR pyrolysis were CO, CO2, H2O, and CH4. Fast pyrolysis results from Py-GC/MS indicated that the main pyrolytic byproducts of EHR were phenols (30.68%), furans (14.27%), and acids (8.52%) for AHP-EHR; and phenols (26.75%), furans (15.54%), and acids (10.33%) for BSF-EHR. The results provide insights for expanding the potential of bioenergy and increasing the value-added byproducts based on the biomass part of EHR.


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Pyrolysis Behaviors, Kinetics, and Byproducts of Enzymatic Hydrolysis Residues for Lignocellulosic Biorefining

Rongwen Zhao,b Zhongyang Liu,b Tongjun Liu,a,b,* and Liping Tan a,b,*

Enzymatic hydrolysis residues (EHR) are the solid wastes from enzymatic hydrolysis and/or fermentation of the cellulosic bioethanol industry. These byproducts have not been effectively used. Thermogravimetric analysis with infrared spectroscopy (TG-IR) and pyrolysis-gas chromatography/ mass spectrometry (Py-GC/MS) were used to quantify the pyrolytic bioenergy potential of EHR with alkaline hydrogen peroxide (AHP) and bisulfite (BSF) pretreatment through assessing their pyrolysis behaviors, kinetics, and byproducts. The TG-IR analysis showed that the EHR pyrolysis temperature range was 180 °C to 620 °C and consisted of three consecutive stages: dehydration, rapid pyrolysis, and carbonization. The main volatile products evolved from the EHR pyrolysis were CO, CO2, H2O, and CH4. Fast pyrolysis results from Py-GC/MS indicated that the main pyrolytic byproducts of EHR were phenols (30.68%), furans (14.27%), and acids (8.52%) for AHP-EHR; and phenols (26.75%), furans (15.54%), and acids (10.33%) for BSF-EHR. The results provide insights for expanding the potential of bioenergy and increasing the value-added byproducts based on the biomass part of EHR.

Keywords: Pyrolysis behavior; Enzymatic hydrolysis residues; Corn stalk; Alkaline hydrogen peroxide pretreatment; Bisulfite pretreatment

Contact information: a: State Key Laboratory of Biobased Material and Green Papermaking, Qilu University of Technology, Shandong Academy of Sciences, Jinan, 250353, China; b: Shandong Provincial Key Laboratory of Microbial Engineering, Department of Bioengineering, Qilu University of Technology, Shandong Academy of Sciences, Jinan, 250353, China;

* Corresponding authors: tanliping163@163.com; liutongjun@outlook.com

INTRODUCTION

Cellulosic bioethanol production from lignocellulosic feedstock has been advancing rapidly in recent years as a strategy to remedy the energy crisis and foster sustainable development (Soccol et al. 2019). Enzymatic hydrolysis residues (EHR), the byproducts from enzymatic hydrolysis and/or fermentation of the cellulosic bioethanol industry, constitute increasing solid wastes and are conventionally discarded or even burned (Tripathi et al. 2016; Zhang et al. 2018). As energy is constantly being consumed worldwide, it is important to recover as much heat or energy as possible from the waste. The EHR are rich in thermally decomposable components, such as lignin and carbohydrate polymers, which have great potential in the production of biogas, biofuel, and chemical products (Kan et al. 2016; Cai et al. 2018). Making full use of these solid wastes not only can reduce environmental pollution but also reduce the cost of bioethanol, to realize the biorefinery of lignocellulosic feedstock, which has been paid increasing attention by researchers all over the world. Pyrolysis, which has the unique advantages of being environmentally and economically friendly, is the thermal process to convert biomass to high-quality biofuels and chemicals such as biochar, biogas, or, bio-oil (Dhyani and Bhaskar 2018; Barr et al. 2019).

Thermogravimetric analysis combined with infrared spectroscopy (TG-IR) and pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) is the most common way to estimate pyrolysis behavior and byproducts of biomass, polymers, and even waste (Li et al. 2017a; Chen et al. 2019; Li et al. 2020). The TG-IR method allows facile evaluation of pyrolysis by determining the decomposition characteristics and products as well as the measurement of multiple gas products in a complex matrix simultaneously and in real-time (Ferreira et al. 2019). The TG-IR analysis targets the thermal degradation of samples in an inert atmosphere, and it sensitively records the weight loss of the matrix at a constant heating rate (Wu et al. 2018). Complex chemical reactions are not considered during the thermal decomposition, and kinetic parameters can be readily calculated by thermogravimetric analysis (Gu et al. 2014). In recent years, many researchers have adopted TG-IR to analyze the pyrolysis of biomass and examine its kinetics. Li et al. (2014) used TG-IR to study the pyrolysis of sodium lignosulfonate, to analyze the evolution of typical gaseous products (water, CO2, and CO), and to correlate the chemical structure with the pyrolysis behavior. Wang et al. (2014) used TG-IR to study the pyrolysis of pyrolytic lignin and milled wood lignin and concluded that the source of the lignin plays an important role in pyrolysis products. The Py-GC/MS can be applied semi-quantitatively to detect the byproducts of the fast biomass pyrolysis. The pyrolytic performances, kinetic, thermodynamic behaviors, and byproducts of water hyacinth roots, stems, and leaves are more accurately determined by TG-IR and Py-GC/MS analyses (Huang et al. 2020).

As a type of solid waste from cellulosic bioethanol production, EHR have complex structure with a heterogeneous composition that is dependent on the pretreatment process. Pretreatment is necessary for the effective conversion of lignocellulosic biomass into bioethanol due to “biomass recalcitrance”. Pretreatment with alkali (Chen et al. 2018), acid (Li et al. 2019), ammonia fibre expansion (Jin et al. 2016), or ionic liquid pretreatment (Papa et al. 2017) increases the enzymatic digestibility of lignocellulosic biomass and forms different kinds of EHR. Alkaline hydrogen peroxide (AHP) and bisulfite (BSF) pretreatment are well-established pretreatment methods that improve the enzymatic hydrolysis of lignocellulosic biomass for bioethanol production (Tan et al. 2016; Ho et al. 2019). The AHP pretreatment is carried out under mild conditions and destroys the lignin structure by saponification; this is done to dissolve and swell the lignin and thus reduce its degree of polymerization (Deng et al. 2019). Moreover, the AHP process does not tend to produce inhibitors that are detrimental to enzyme hydrolysis, and the peroxide oxidant added under alkaline condition can act as a mild solubilizer to partially promote the dissolution of hemicellulose (Liu et al. 2019; Zhang et al. 2019). In the BSF pretreatment, the solution of acid bisulfite contains H+, HSO3, and SO32−, which can attack and dissolve lignin via sulfonation (Tan et al. 2015). Hemicellulose can be also broken down to monosaccharides in the spent liquid under acidic condition, to thus expose as much cellulose as possible (Luo et al. 2010). Studies have shown that the sulfonated lignin generated from the BSF process can serve as an amphiphilic polymer to improve the enzymatic hydrolysis efficiency of lignocellulosic biomass (Wang et al. 2013; Chandra et al. 2015).

To date, there has been little research on the pyrolysis of EHR with different pretreatment. To deeply understand the pyrolysis behaviors, kinetics, and byproducts of EHR with AHP and BSF pretreatment, pyrolysis experiments were performed using the combination of TG-IR and Py-GC/MS analyses. The results and information obtained from this pyrolysis process can provide a reference for biorefining and mechanistic studies of EHR pyrolysis with different kinds of the pretreatment process.

EXPERIMENTAL

Materials

The corn stalk was harvested from Weifang (Shandong Province, China). It was air-dried until constant moisture content was achieved (approximately 10%). The corn stalk was milled and then stored in sealed bags at room temperature.

The commercial Cellic® CTec2 was bought from Novozymes (Copenhagen, Denmark). The filter paper activity was determined to be 90 FPU/mL. Sulfuric acid, sodium bisulfite, hydrogen peroxide, and sodium hydroxide were of analytical grade (Aladdin, Shanghai, China). D-(+)glucose and D-(+)xylose were of chromatographic grade (Aladdin, Shanghai, China).

Methods

Alkaline hydrogen peroxide pretreatment

Alkaline hydrogen peroxide (AHP) pretreatment, which was performed previously (Liu et al. 2014), was prepared by soaking corn stalk in alkaline hydrogen peroxide solution at 30 ℃ for 24 h. The corn stalk loading in the AHP pretreatment was 10%, and the H2O2 dosage (based on the weight of dry corn stalk, w/w) was 10%. The pH value was periodically adjusted to 11.5 using 5 M NaOH. After pretreatment, the insoluble solids after AHP pretreatment (AHP-S) were collected and then stored in plastic bags for further analysis and enzymatic hydrolysis.

Bisulfite pretreatment

The bisulfite (BSF) pretreatment was described in the previous paper (Tan et al. 2013). In the BSF process, the corn stalk reacted with a solution of NaHSO3 and H2SO4 at 170 ℃ for 30 min. The chemical dosages (based on the weight of dry corn stalk, w/w) were 7% NaHSO3 and 1% H2SO4. The ratio of corn stalk to liquor was 1 : 4. Then, the insoluble solids after BSF pretreatment (BSF-S) were collected and then stored for further experiments.

Formation of enzymatic hydrolysis residues (EHR)

The AHP-S and BSF-S were hydrolyzed in the flasks by Cellic® CTec2 to evaluate their enzymatic digestibility. The enzymatic hydrolysis conditions are as follows: pH level of 4.8 (0.05 M sodium acetate buffer), 2% solid concentration (on dry weight), 50 ℃, 200 rpm in a shaker, and cellulase dosage of 10 FPU/g dry sample. Hydrolysates were centrifuged and used for glucose content analysis. Conversion of cellulose to glucose was calculated as the previous study (Tan et al. 2013). Then, the EHR were collected and vacuum-dried at 40 ℃ for 48 h, which was named as AHP-EHR (EHR after AHP pretreatment) and BSF-EHR (EHR after BSF pretreatment) for further analysis.

Thermogravimetry-infrared (TG-IR) analysis

The AHP-EHR and BSF-EHR were put into the ceramic crucibles in the furnace of the thermogravimetric analyzer (PerkinElmer TGA 4000, Walsham, Massachusetts, USA) connected to an IR spectrometer (PerkinElmer Spectrum Two, Walsham, Massachusetts, USA). The system was first purged with high-purity N2. The furnace temperature was then increased from 30 ℃ to 800 ℃ at the heating rate of 20 ℃/min under the protection of 20 mL/min N2 flow to obtain the thermogravimetric (TG) and derivative thermogravimetric (DTG) curves. Meanwhile, the gaseous decomposition products were introduced into the gas reservoir of the IR spectrometer via a transfer line for the real-time composition analysis. The IR spectra were recorded in the range of 400 to 4000 cm-1 at the resolution of 4 cm-1.

Kinetic models for EHR pyrolysis

All studies on the kinetics of thermal analysis assume that the Arrhenius equation can represent the relationship between the chemical reaction rate and temperature. Based on the analysis of Van’t Hoff, Arrhenius in 1889 introduced the relationship between the rate constant k and the temperature T of a given chemical reaction (Huang et al. 2011):

 (1)

A solid phase reaction may be represented by the following equation,

(s) → (s) + (g) (2)

where A is the reactant, B is the solid phase residue after pyrolysis, and C is the products in the gaseous phase. The rate of reaction can then be defined as,

 (3)

where α is the conversion of the reactant that can be represented as follows,

 (4)

in which W0Wt, and Wf are the reactant mass at the start of the reaction, at time t, and the end of the reaction, respectively. The kinetic equation of the solid phase under isothermal conditions can be derived from the Arrhenius equation:

 (5)

The following applies when the reaction is not carried out at constant temperature,

T = T0 + βt (6)

that is:

 (7)

Therefore, the kinetic equation of the solid phase at a variable temperature is as follows,

 (8)

where T (K) is the temperature of the sample, A (min−1) is the frequency coefficient, E (kJ/mol) is the activation energy of the pyrolysis reaction, β (min−1) is the rate of heating, R = 8.314 × 10−3 kJ mol−1·K−1 is the molar gas constant, and f(α) is the differential form of reaction mechanism function.

Pyrolysis gas chromatography/mass spectrometry (Py-GC/MS) analysis

The Py-GC/MS was carried out with an EGA/PY3030D device (Frontier, Koriyama, Japan) with a direct connection to a TRACE1310 gas chromatograph (GC) (ThermoFisher, Walsham, MA, USA) equipped with an ISQ mass spectrometer (MS) (ThermoFisher, Walsham, MA, USA). The pyrolysis experiments were conducted at a final temperature of 600 ℃ for 12 s with a heating rate of 1000 ℃/s. High purity helium was used as the carried gas, and the split ratio was 1 : 100. The pyrolytic products were separated using a chromatographic column with DB-5 capillary column (30 m × 0.25 mm × 0.25 μm) whose temperature was increased from 50 ℃ for 2 min, heated up to 320 ℃ with a heating rate of 10 ℃/min and kept constant for 10 min. The MS was performed in an electron ionization mode at 70 eV. The pyrolytic products were compared and analyzed according to the NIST library database.

Analytical methods

The contents of glucan, xylan, and lignin in all the samples were determined by the NREL method (Sluiter et al. 2008). The contents of glucose and xylose were measured with a high performance liquid chromatograph (HPLC) (Shimadzu, Kyoto, Japan) equipped with a refractive index detector (Shimadzu, Kyoto, Japan) and an Aminex HPX-87H column (Bio-Rad, Hercules, CA, USA). The column temperature was maintained at 65 ℃ and 0.6 mL/min 5 mM H2SO4 was employed as the mobile phase. All data were processed by Microsoft Office Excel 2016 (Microsoft, Redmond, WA, USA).

RESULTS AND DISCUSSION

Formation and Characterization of EHR

Table 1 lists the chemical composition and enzymatic digestibility of raw and pretreated samples as well as their EHR. The AHP and BHF pretreatments have had distinct impacts on the chemical composition of their EHR. In general, hemicellulose readily dissolves under acidic condition (Sahoo et al. 2018), whereas lignin breaks and degrades under alkaline conditions (Kan et al. 2018). Specifically, after AHP pretreatment, the corn stalk lost ~ 50% of its lignin but not as much hemicellulose (5.2%) according to the yield (65.66%) of AHP pretreatment. This is mainly because in the presence hydrogen peroxide under alkaline condition, hydroxide ions can weaken the hydrogen bond between cellulose and hemicellulose and saponify the ester bond between hemicellulose and lignin, to promote the dissolution of hemicellulose and lignin (Yuan et al. 2018). In addition, the hydrogen peroxide ion formed under alkaline condition is strongly oxidative and reacts with the side chains and the chromophores (from oxidized benzene rings) in lignin (Li et al. 2017b). As a result, oxidative cleavage occurs to the lignin side chain, which promotes the dissolution of lignin and reduces the lignin content in the corn stalk after AHP pretreatment (Li et al. 2018).

In contrast, after the BSF pretreatment, the corn stalk lost ~74% of its hemicellulose but only ~29% loss of its lignin based on the calculation of the yield (53.81%) of BSF pretreatment. The BSF pretreatment provides an acidic environment to degrade and dissolve hemicellulose, and the sodium bisulfite provides HSO3 and SO32− ions to degrade the lignin groups by sulfonation, i.e., forming soluble sulfonated lignin (Tan et al. 2013). Hence, due to the synergy between sulfite and sulfuric acid in the BSF pretreatment to degrade lignin and hemicellulose, the cellulose becomes better exposed, and the pretreated materials can thus have a much higher efficiency of enzymatic hydrolysis (Tan et al. 2016). The enzymatic hydrolysis results indicated that the AHP and BSF pretreatments evidently increased the conversion rates of glucan to ~ 80% and 86%, respectively, which were 125% and 146% higher than those of the untreated sample.

Table 1 also shows the residual percentage and chemical composition of the EHR. The results showed that the residual percentage of AHP-EHR and BSF-EHR was 35.8% and 42.1%, respectively. Thus, most of the solid after pretreatment was degraded by cellulase, and the content of cellulose and hemicellulose was dramatically decreased in the EHR, hence increasing the relative content of lignin. Nevertheless, AHP and BSF had distinct pretreatment mechanisms, and the chemical components of AHP-EHR and BSF-EHR were different. The subsequent pyrolysis of each EHR was thus unique.

Table 1. Chemical Compositions and Enzymatic Digestibility of Corn Stalk

Pyrolysis of the EHR by TG-IR

The TG and DTG curves of the EHR (Fig. 1) clearly show three stages: dehydration, rapid pyrolysis, and carbonization. The first is the dehydration stage from 40 ℃ to 180 ℃, in which the derivative thermogravimetric (DTG) curve shows one weight loss peak, and the maximum weight loss rate appears at approximately 66 to 72 ℃. This stage is mainly about the loss of water (Amaral et al. 2019). In this stage, the TG curve showed a small mass loss (3 to 4.5 wt%), which means that there was a low moisture content of the EHR. The second stage was rapid pyrolysis. Hemicellulose has a relatively low pyrolysis temperature of 230 to 330 ℃, probably because of the instability of its amorphous structure (Kruse et al. 2013). The pyrolysis of cellulose took place at a slightly higher temperature (260 to 400 ℃). The pyrolysis of lignin takes place over a wide range from 300 to 700 ℃ because the lignin structure is highly complex, and lignin is relatively stable (Long et al. 2014). On the TG curve, the weight loss of the AHP-EHR occurred firstly at 180 to 370 ℃, possibly due to the decomposition of hemicelluloses as the AHP pretreatment mainly removed lignin and partly removed hemicelluloses. The shoulder peak at approximately 290 ℃ in the DTG curve of AHP-EHR also came from the decomposition of hemicellulose. For the pyrolysis of both AHP-EHR and BSF-EHR, the maximum weight loss rate occurred around 355 ℃, which may have been related to the decomposition of cellulose. The difference in the weight loss rate may be attributed to particular features of lignocellulose destruction by different pretreatment methods. Still, both pretreatments had nearly the same effect on the cellulose components in the EHR. In the TG curve, the mass loss amounted to 50.3% for AHP-EHR and 40.7% for BSF-EHR in the second stage, and the former was 23.5% higher than the latter. The weight loss peak of BSF-EHR in 370 to 610 ℃ may be related to the decomposition of lignin. In comparison, AHP-EHR had a wider temperature range of decomposition and its cumulative weight loss amounted to 37.1%, BSF-EHR had a narrower temperature range of decomposition, and its cumulative weight loss amounted to 43.3%. The third stage (610 to 800 ℃) was the carbonization of EHR, for which the slow decomposition produced few volatile products from lignin, and the content of residual biochar was high. After this stage, the AHP-EHR had 8.27 wt% whereas the BSF-EHR had 12.76 wt% weight left. The residual mass was lower for AHP-EHR because AHP removed a greater amount of lignin than BSF pretreatment. The DTG curve in this stage was relatively flat and showed no more obvious peaks of weight loss.

Fig. 1. TG (a) and DTG (b) curves of the EHR

TG-IR Analysis of Gaseous Products

Figure 2 shows the infrared spectrum of the EHR at the highest pyrolysis rate (355 ℃). According to the Lambert–Beer law, the change of absorbance in the entire pyrolysis process can reflect the variation of the relative content of the gaseous products (Gu et al. 2013).

The IR peak at 3400 to 4000 cm−1 corresponds to the O–H stretching vibration of H2O and may be related to the cleavage of residual polysaccharides and the shedding and reorganization of aliphatic hydroxyl groups on the side chains of lignin (Cao et al. 2013). The C–H stretching vibration peak at 2650 to 3160 cm−1 indicated the presence of alkane compounds in the volatiles, possibly from the lysis of methoxy (CH3O–) and methylene (–CH2) components in lignin at high temperature. The intensity of the C–H stretching vibration peak was higher in the AHP-EHR than in the BSF-EHR, possibly because the AHP pretreatment exposed more methoxyl groups in the lignin components and accelerated the decomposition of lignin. The C=O stretching vibration peak of CO2 at 2260 to 2400 cm−1 is mainly derived from the carboxyl groups on the side chain of the lignin structure (Ren et al. 2009). The absorption peak of CO at 2145 to 2225 cm−1 mainly resulted from the cleavage of C–O–C in lignin units. The deep thermal cracking at the higher temperature of the tars generated from low-temperature pyrolysis then yielded small molecules such as CO. Within 1650 to 1850 cm−1, the peak at 1745 cm−1 was mainly the stretching vibration absorption peak of carbonyl (C=O) groups and indicated that the pyrolysis gas may contain aldehydes and ketones that came from the degradation of lignin. The peaks in 1650 to 1470 cm−1 mainly came from the C=C stretching vibration and the vibration of the benzene ring skeleton, and the absorption peak at 1510 cm−1 indicated the presence of aromatic compounds in the volatiles. Although the characteristic absorption peaks of different substances overlapped with each other in 1000 to 1470 cm−1 and made it difficult to distinguish specific components, functional groups can still be categorically identified from their characteristic absorption peaks (Chen et al. 2015). For example, the characteristic absorption peaks at 1365 to 1460 cm−1 are mainly the methyl (–CH3) and methylene groups (–CH2–) of alkanes. The peaks at 1000 to 1200 cm−1 likely come from alcohol, 1200 to 1300 cm−1 from phenol, 1060 to 1275 cm−1 from the aromatic ether, and 1050 to 1300 cm−1 from the ester. Because in the BSF pretreatment, lignin was sulfonated, and some phenolic hydroxyl groups were replaced by sulfonyl groups, BSF-EHR produced less H2O, CO, and CO2 from pyrolysis than AHP-EHR.

Fig. 2. IR spectra of the EHR as heated at 355 °C during the TG analysis

The Kinetics of EHR Pyrolysis

Data processing of the pyrolysis reaction rate equation can adopt either the differential method or the integral method (Mishra and Mohanty 2018). The differential method used the value from the DTG curve. Because the DTG curve was easily affected by various external factors, kinetic parameters determined by the differential method tend to have poor accuracy. In contrast, the integration method directly used the value from the TG curve. The result was not easily affected, and the calculation tended to be accurate and simple because the instantaneous change of the TG curve was smaller. Common integration methods include the Doyle method, the MacCallum–Tammer method, the Flynn–Wall–Ozawa method (FWO method), the Coats–Redfern method, etc. (Gil et al. 2010). Among these, the Coats–Redfern method is relatively simple and has good accuracy. It is used here to determine the activation energy E and frequency factor A of the kinetic parameters of the pyrolysis, a non-isothermal chemical reaction (Jayaraman et al. 2017).

Let G (α) be the integral form of the mechanism function and its relationship with f (α) as follows:

 (9)

That is:

 (10)

Because Eq. 8 can be expressed alternatively as  , we have:

 (11)

According to the Coats–Redfern method:

 (12)

After substituting Eq. 12 into Eq. 11, further simplification gives:

 (13)

Because  and  for most temperature ranges of pyrolysis and combustion reactions, Eq. 13 can be further simplified as:

 (14)

Therefore, with an expression of G (α) that describes the pyrolysis reaction correctly, a linear relationship can be established between ln[G(α)/T2] and 1/T, the slope and intercept of which will allow the calculation of the activation energy E and the frequency factor A.

Because the thermal decomposition rate was small in the first and the third stages of pyrolysis, the kinetic calculations targeted only on the second stage. The TG curve in the second stage exhibited two distinct weight losses that can be further divided into two intervals, i.e., 180 to 370 ℃ and 370 to 620 ℃. Different pyrolysis mechanism functions were then used for fitting, and in each interval, the activation energy E and frequency factor A were determined based on the fitting results that maximized the correlation coefficient (R2). The activation energy represents the minimum energy required for a chemical reaction to occur, i.e., the reaction occurs less easily, or the reaction rate is lower when the activation energy is higher.

Table 2. Activation Energy and Arrhenius Constants Obtained Using Coats-Redfern Method

Table 2 shows that the pyrolysis of AHP-EHR conformed to the D1 (one-dimensional diffusion) model in 180 to 370 ℃ and to the D2 (two-dimensional diffusion) model in 370 to 620 ℃. However, BSF-EHR conformed to the D1 model in the whole second stage (180 to 610 ℃). The activation energy of the pyrolysis of AHP-EHR was 61.0 kJ/mol for 180 to 370 ℃ and 15.3 kJ/mol for 370 to 620 ℃. The activation energy of the pyrolysis of BSF-EHR was 59.7 kJ/mol for 180 to 370 ℃ and 15.6 kJ/mol for 370 to 610 ℃. The observed difference can be attributed to the higher lignin content and slightly lower hemicellulose content of AHP-EHR than BSF-EHR (Table 1).

Py-GC/MS Analysis

The Py-GC/MS analysis for EHR was conducted mainly to identify more detailed information about the byproducts of fast pyrolysis (Huang et al. 2020). The main byproducts of the AHP-EHR and BSF-EHR pyrolysis identified via Py-GC/MS are shown in Table 3, while their chromatograms are given in Fig. 3.

Fig. 3. Py-GC/MS detection of gas products evolved from the pyrolysis

A total of 59 and 61 compounds were identified for the AHP-EHR than BSF-EHR pyrolysis, respectively. The identified compounds were classified as phenols, furans, acids, nitrides, ketones, esters, alcohols, aldehydes, and others. Phenols, furans, and acids were the main byproducts of the AHP-EHR and BSF-EHR pyrolysis, whose sum accounted for 52.3% and 53.5% of the total compounds, respectively (Fig. 4). Phenols in the AHP-EHR pyrolysis process mainly contained 2-methoxy-4-vinylphenol (4.69%), 4-ethenyl-2,6-dimethoxy-phenol (1.77%), and 2,6-dimethoxy-phenol (1.67%), while furans mainly included 2,3-dihydro-benzofuran (13.65%) and furfural (1.59%). In contrast, phenols in the BSF-EHR pyrolysis process mainly contained 2-methoxy-4-vinylphenol (4.55%), catechol (2.31%), and 2,6-dimethoxy-phenol (2.18%), while furans mainly included 2,3-dihydro-benzofuran (12.03%), furfural (1.9%), and 5-hydroxymethylfurfural (0.34%). It was reported that phenolic derivatives of the pyrolysis byproducts primarily derive from its lignin component of the biomass (Ming et al. 2020). The higher phenol content of BSF-EHR (30.68%) than AHP-EHR (26.75%) was attributed to the higher lignin content of BSF-EHR than AHP-EHR, which was consistent with the chemical components shown in Table 1. The furan-related compounds in the pyrolysis byproducts were most likely originating from the open-ring reactions and the dehydration of (hemi)cellulose. The AHP-EHR had a higher content of furan-related compounds (15.24%) than BSF-EHR (14.27%). Acids were also the main byproducts in this study, which were probably due to the degradation of hemicellulose. The acids contents of the AHP-EHR and BSF-EHR byproducts were 10.33% and 8.52%, respectively, which was supported by the chemical component in Table 1. Ketones and aldehydes were also detected during EHR pyrolysis, which was demonstrated to be derived from the decomposition of cellulose (Akalın and Karagöz 2014). Nitrides were also found in the pyrolysis of AHP-EHR and BSF-EHR as 9.35% and 4.84%, respectively. Nitrides are probably formed from the Maillard reactions of the carbonyl and amino functional groups of protein (Li et al. 2016). Moreover, esters and alcohols were also detected, while the relative contents of these compounds were each less than 2%.

Fig. 4. The relative content of different species for AHP-EHR and BSF-EHR

Overall, cellulose and hemicellulose were shown to exhibit the depolymerization, dehydration to pyran or furan derivatives, and then the ring-breakage to light oxygenated compounds of pyranose or furanose. Lignin, made of different kinds of phenyl-propane units, showed intense structural transformations, including side-chain bond breakage, re-condensation, and hydroxymethyl removal. However, the benzene ring is not easy to break during pyrolysis (Liang et al. 2018). The resultant pyrolysis products can be used as the main chemical substances and bioenergy intermediates.

Table 3. Main Byproducts of the AHP-EHR and BSF-EHR Pyrolysis Identified by Py-GC/MS

CONCLUSIONS

  1. The pyrolysis behaviors, kinetics, and byproducts of enzymatic hydrolysis residue (EHR) indicated their bioenergy potential as the clean fuels.
  2. The thermogravimetric (TG) analysis showed that the pyrolysis of EHR mainly occurred in the range of 370 ℃ to 620 ℃, and the weight loss rate was the fastest at 355 ℃ when evaluating alkaline hydrogen peroxide-EHR (AHP-EHR) and bisulfite-EHR (BSF-EHR). The IR analysis indicated that the main volatile products of EHR were CO2, CO, and light hydrocarbon.
  3. The kinetic parameters of pyrolysis were calculated using the Coats–Redfern method to determine the highest thermal decomposition rate in the second stage. The activation energy of AHP-EHR pyrolysis was calculated using the Coats–Redfern method was different from that of BSF-EHR, which could be attributed to the higher lignin content and slightly lower hemicellulose content of AHP-EHR than BSF-EHR.
  4. Moreover, a large number of pyrolysis products were identified by pyrolysis gas chromatography/mass spectrometry (Py-GC/MS) analysis, including phenols, furans, carbonyl compounds, and other oxides. All results confirmed that EHR can be turned into a solid fuel and served as an advantageous feedstock for thermochemical application.

ACKNOWLEDGMENTS

The financial support from international cooperation program of Qilu University of Technology, Grant No. QLUTGJHZ2018012. The project was also supported by the foundation (Nos. ZZ20190308 and ZZ20190304) of State Key Laboratory of Biobased Material and Green Papermaking, Qilu University of Technology, Shandong Academy of Sciences.

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Article submitted: November 26, 2020; Peer review completed: January 31, 2021; Revised version received and accepted: February 14, 2021; Published: February 18, 2021.

DOI: 10.15376/biores.16.2.2626-2643