Abstract
Oil-impregnated insulation paper is widely used in power transformers, and the insulation properties of oil-impregnated insulation paper play an important role in the reliability of power equipment. The formation and dynamics of space charge can affect the performance of insulation material. However, methods to improve the space charge distribution in oil-impregnated insulation paper are rarely reported. In this paper, space charge behavior in oil-impregnated insulation paper has been investigated using the pulsed electro-acoustic (PEA) technique. A series of measurements was applied when the oil-impregnated insulation paper reinforced with different nano-TiO2 contents was subjected to various electric field strengths. The accumulation and decay of space charge are discussed, and the internal electric field strength distribution of oil-impregnated insulation paper is analyzed. The test results show that the space charge distribution is improved and the distortion rate of the internal electric field strength is reduced by adding nano-TiO2 to the oil-impregnated insulation paper. The results show that the proposed method offers a new way to improve the properties of oil-impregnated insulation paper.
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Space Charge Behavior in Oil-Impregnated Insulation Paper Reinforced with Nano-TiO2
Rui-Jin Liao,a Cheng Lv,a,* Li-Jun Yang,a Yi-Yi Zhang,a,b,* and Tuan Liu a
Oil-impregnated insulation paper is widely used in power transformers, and the insulation properties of oil-impregnated insulation paper play an important role in the reliability of power equipment. The formation and dynamics of space charge can affect the performance of insulation material. However, methods to improve the space charge distribution in oil-impregnated insulation paper are rarely reported. In this paper, space charge behavior in oil-impregnated insulation paper has been investigated using the pulsed electro-acoustic (PEA) technique. A series of measurements was applied when the oil-impregnated insulation paper reinforced with different nano-TiO2 contents was subjected to various electric field strengths. The accumulation and decay of space charge are discussed, and the internal electric field strength distribution of oil-impregnated insulation paper is analyzed. The test results show that the space charge distribution is improved and the distortion rate of the internal electric field strength is reduced by adding nano-TiO2 to the oil-impregnated insulation paper. The results show that the proposed method offers a new way to improve the properties of oil-impregnated insulation paper.
Keywords: Space charge; Oil-impregnated insulation paper; Pulsed electro-acoustic (PEA); Nano-TiO2; Distortion rate
Contact information: a: State Key Laboratory of Power Transmission Equipment & System Security and New Technology, Chongqing University, Chongqing, 400044, China; b: FREEDM Systems Center, Department of Electrical and Computer Engineering, North Carolina State University, Raleigh, North Carolina, 27606, USA;
*Corresponding authors: yiyizhang.cqu@gmail.com and lvcheng20050602135@163.com
INTRODUCTION
The converter transformer is the most important component in a HVDC system. The reliability and security of the converter transformer is very important. Oil-impregnated insulation paper has been used in converter transformers because of its low cost and desirable physical and electrical properties. With the development of the system voltage level, transformer insulation must be developed almost concurrently. Therefore, research that improves the insulation performance of oil-impregnated insulation paper has important practical significance.
The accumulation of space charge within oil-impregnated insulation paper is closely related to the insulation property of oil-impregnated insulation paper. The internal electric field strength can be distorted because of the accumulation of space charge. The localized electrical field strength may be strengthened or weakened (Boggs 2004; Hanley et al. 2003). Partial discharge or breakdown may occur in those places where the electrical field strength is strengthened; this can lead to premature failure of the insulation material (Zhang et al. 1996; Liu et al. 1989). To date, research has focused on the space charge dynamics of oil-impregnated insulation paper affected by voltage level, temperature, and moisture (Morshuis and Jeroense 1997; Ciobanu et al. 2002; Tang et al. 2010; Zhou et al. 2009; Liu et al. 1998). Although studies have found that many nanoparticles improve the space charge distribution in insulation materials such as polyethylene and polyimide, there are no reports on how to improve the space charge distribution in oil-impregnated insulation paper (Fleming et al. 2005; Huang et al. 2009; Wang et al. 2009; Zha et al. 2010; Thelakkadan et al. 2011; Abd El-kader et al. 2009; Ahmad et al. 1992).
When TiO2 particles are used in papermaking, it is well known that the TiO2 particle can be attached to the cellulose surface. After the oil immersion process of insulation paper, the cellulose and TiO2 are wrapped by oil. The unsaturated coordination state of the TiO2 surface can capture electrons in the oil (Du et al. 2012), the effect may greatly change the space charge behavior in oil-impregnated insulation paper. Therefore nano-TiO2 was chosen to reinforce oil-impregnated insulation paper in this paper.
The pulsed electroacoustic (PEA) technique was first developed in the 1980s. PEA has been widely used in space charge research because of its low cost and ease of implementation. The PEA method can allow space charges to be observed during poling, i.e., under an electric field, and after electric field removal, i.e., during depolarization, thus providing thorough information on space charge dynamics (Mazzanti et al. 2003). This method comprises a way to understand the physical processes taking place inside the dielectric materials and makes it possible to select materials and interfaces that minimize the risks of breakdown in HV applications. In this paper, the PEA technique was used to measure the space charge distribution. A series of measurements was carried out when the oil-impregnated insulation paper reinforced with different nano-TiO2 contents was subjected to two different applied DC electric fields. The accumulation and the decay of space charge are discussed, and the internal electric field strength distribution in the oil-impregnated insulation paper reinforced with different nano-TiO2 contents is analyzed.
EXPERIMENTAL
Raw Materials
The pulp board (softwood pulp, Taizhou Xinyuan Electrical Equipment, Taizhou, China) used for making insulation paper was beaten to about 400 mL Canadian standard freeness (CSF) in a valley beater.
Nano-TiO2 (95ZX063, Shanghai MaiKun chemical company, ShangHai, China, with average particle diameter d < 60 nm, relative dielectric constant εr = 100 ε0, conductivity σ=1×1011S/m) was used for reinforcing insulation paper. Anhydrous ethanol (analytical pure, ShuangShuang Chemical, ShanDong, China) was used as a solvent in the process of surface modification of nano-TiO2.
Sodium hydroxide (analytical pure, Huludao City Chemical Reagent, Liaoning, China) was used to adjust the PH value in the process of surface modification of the nano-TiO2. Silane coupling agent (Z-6030, Dow Corning Corporation，Michigan, USA) was used to modify the surface of the nano-TiO2.
The oil for immersing insulation paper was conventional transformer mineral oil (25#, Sichuan chuanrun, ChengDu, China).
Surface modification of nano-TiO2
Surface modification was carried out before the nano-TiO2 was used for the reinforcement of the insulation paper. The process of the surface modification was as follows:
(1) 50 g of nano-TiO2 was weighed and placed in a 100 ˚C oven for 30 min.
(2) 0.5 g of silane coupling agent was weighed and put into a beaker.
(3) 100 mL of anhydrous ethanol was measured, and the pH value of the mixed solution was adjusted with sodium hydroxide.
(4) Nano-TiO2 was added into the mixed solution; then, the mixed solution was put into a three-necked flask and 400 mL of anhydrous ethanol was added.
(5) The solution in the three-necked flask was heated by the water bath method while stirring constantly.
(6) After finishing the reaction, the product was placed in a beaker and put into a
100 ˚C oven to dry for 24 h.
Preparation and Oil immersion Process of Insulation Paper
Firstly, the nano-TiO2 that was modified by the silane coupling agent was dissolved in absolute ethanol (1:100 wt%) and the slurry was homogenized by vigorous agitation with a magnetic stir bar for 10 min. Secondly, the pulp was diluted to 0.4 wt% in deionized water and various wt% nano-TiO2 were added. The mixtures were stirred for 5 min at 5000 rpm in a fiber disintegration device and were used to prepare the insulation paper. Thirdly, each wet insulation paper was dried at 105 ˚C for 5 min under vacuum. Insulation paper with a target basis weight of 120 g/m2 was produced. Lastly, some insulation paper was immersed in oil, using the following steps:
(1) Insulation paper was cut in circular samples with diameters of 4 cm and put into different glass bottles according to the type of paper.
(2) All samples were put into the vacuum chamber and were dried at 90 ˚C for 48 h. After that, the temperature of the vacuum chamber was adjusted to 40 ˚C.
(3) The mineral oil at 40 ˚C was infused into the glass bottles in the vacuum chamber to immerse samples for 24 h.
Fig. 1. SEM images of insulation paper reinforced with nano-TiO2 after oil immersion process.
Experiment Characterization
The samples were stressed at two different DC electric field strengths (10 kV/mm and 30 kV/mm). Each time, an electrical stress time of 30 min was tested. In addition, when the applied DC electric field strength was 30 kV/mm, the space charge evolution after the removal of the applied electric field was measured at the same time.
Figure 1 shows the measurement equipment used in the PEA method. Acoustic pressure waves are generated due to the interaction of pulsed electric field and charge layer. Detection of acoustic pressure waves allows one to determine charge distribution across the sample.
Fig. 2. Measurement equipment used in the PEA method
The principle of the pulsed-electro acoustic system (PEA) is described in many studies (Fothergill et al. 2000; Liu et al. 1993). The PEA system (PEANUT, made by Five Lab) used in this study has a pulse width of 5 ns. The bottom electrode is made of 10-mm-thick aluminum plate, and the top electrode is a semiconducting polymer to achieve a better acoustic match. The piezoelectric sensor used a 9-μm-thick LiNbO3 material that enables the system to be heated up to 90 ˚C, although this was not utilized in the present study.
RESULTS AND DISCUSSION
Results
The nano-TiO2 contents of the insulation paper were 0, 1%, and 3%, which were designated as P0, P1, and P3, respectively.
The space charge behavior in oil-impregnated insulation paper is different under different DC electric fields. Fig. 3 shows the space charge distribution of oil-impregnated insulation paper reinforced with different nano-TiO2 contents in 30 min under a 10-kV/mm DC electric field.
Fig. 3. The space charge distribution of oil-impregnated insulation paper reinforced with different nano-TiO2 contents in 30 min under a 10-kV/mm DC electric field, a: P0, b: P1, c: P3
As shown in Fig. 3, the space charge injection phenomenon was observed at the electrodes. The peak value at the electrodes decreased with increasing nano-TiO2 content. The space charge density on the anode decreased as the stressing time increased, while the space charge density on the cathode did not show regularity. The injection depth of negative charge from the cathode increased with increasing nano-TiO2 content. As shown in Fig. 3a, the accumulation of negative space charge could be observed near the anode, but the negative space charges gradually disappeared as the time increased. After 5 min, the negative space charges could not be observed. In the middle of P0, the positive space charges were observed, and the positive space charge density increased as the time increased. In Fig. 3b, the accumulation of negative space charge was not observed near the anode. However, the positive space charges were observed in the middle of P1, and the positive space charge density in P1 increased as the time increased. As shown in Fig. 3C, the same as P1, the accumulation of negative space charge was not observed near the anode in P3, but there was an accumulation of a small amount of negative charges in the middle of P3. As time increased, the negative space charges gradually disappeared. The positive space charge density in P3 was much less than that in P0 and P1. The maximum space charge densities of P0, P1, and P3 were 3.61 C/m3, 2.53 C/m3, and 0.54 C/m3, respectively.
The electric field distribution in the sample due to the space charge can be calculated by integrating the charge density (Chen et al. 2004). The results of the electric field distribution in the sample can be directly obtained from the PEA. Figure 4 shows the internal electric field distribution of oil-impregnated insulation paper reinforced with different nano-TiO2 contents in 30 min under a 10-kV/mm DC electric field.
Fig. 4. The internal electric field distribution of oil-impregnated insulation paper reinforced with different nano-TiO2 contents in 30 min under a 10-kV/mm DC electric field, a: P0, b: P1, c: P3
As shown in Fig. 4a, 4b, and 4c, the electric field strength was distorted: the electric field strength near the anode was weakened, and the electric field strength near the cathode was enhanced. The electric field strength became uniform as the stressing time increased. The maximum electric field strength in P0 declined as the stressing time increased, and the position of the maximum electric field strength moved away from the cathode gradually (Fig. 4a).
The position of maximum electric field strength in P1 did not change as the stressing time increased (Fig. 4b), but as shown in Fig. 4c, the position of maximum electric field strength in P3 remained close to the cathode. When the 10-kV/mm DC electric field was applied for 30 min, the maximum electric field distortions of P0, P1, and P3 were 67%, 45%, and 27%, respectively.
As shown in Fig. 5, the space charge density at the anode decreased as the stressing time increased, and the injection depth of positive charges of P0, P1, and P3 were the same. However, the injection depth of negative charges of P0, P1, and P3 were different; the injection of negative charge in P3 was the deepest, and the injection of negative charge in P0 was the shallowest.
Fig. 5. The space charge distribution of oil-impregnated insulation paper reinforced with different nano-TiO2 contents in 30 min under a 30-kV/mm DC electric field, a: P0, b: P1, c: P3
As shown in Fig. 5a, the accumulation of negative space charge could be clearly observed near the anode, and the negative space charges decreased as the stressing time increased. In the middle of P0, positive space charges increased as the time increased. In Fig. 5b, the positive space charges were observed everywhere, except for some negative charges observed near the cathode, and the positive space charges evenly distributed in P1. The variation of space charge of P3 was similar to the variation when the 10-kV/mm DC electric field was applied, and only the positive space charges exist in the area closer to the anode. The accumulation of negative space charge was observed in the middle of the P3, and as the time increased, the negative space charges gradually disappeared.