Research Articles

The hyper-production potential of a cellulase complex from a local strain of Aspergillus tubingensis S2, indigenously isolated from rotten tomato, was investigated. A total of nine fungal species of Aspergillus and Trichoderma were isolated and confirmed through triple-phase screening via 18S ribosomal DNA sequencing and construction of a phylogenetic tree. Congo red testing and the zone of clearance method were used to confirm the cellulase production from A. tubingenesis S2 isolate. A. tubingenesis S2 revealed maximum cellulase production (78 µg/mL/min) and was selected for further study. The optimum fermentative conditions, including the incubation period, pH, and temperature values, were determined to be 96 h, pH 4.8, and 40 °C, respectively, for obtaining the cellulase activity of 86.4±2.1 µg/mL/min. The cellulase was 5.14-fold purified by ammonium sulfate fractionation and gel permeation chromatography. Characterization revealed that maximum activity (130.5 µg/mL/min and 133.5 µg/mL/min) was achieved at 4.5 pH and 40 °C, respectively. A monomeric protein with an apparent molecular weight of 76 kDa was evident after sodium dodecyl sulfate-polyacrylamide gel electrophoresis. Cellulase revealed maximal activity with 40-mesh size corn stover as compared with 20-mesh size corn stover and 80-mesh size corn stover after 36 h of incubation at 40 °C.

Lemongrass fiber was analyzed to determine the chemical proportion of its lignocellulosic components. Fibers’ thermal behavior, surface structures, and functionality were assessed by thermogravimetric analysis (TGA), scanning electron microscope (SEM), and Fourier transform-infrared spectroscopy (FT-IR), respectively. High-density polyethylene (HDPE) matrix composites filled with varying (10%, 20%, 30%, 40%, and 50%) fiber content were prepared and investigated. Composite wicker was made from HDPE and low density polyethylene (LDPE) blend-matrix and 10% alkaline modified fiber. Alkaline or maleic anhydride grafted polypropylene (MA-g-PP) was used to improve the compatibility between the fiber and matrices. The composites were evaluated by using TGA, SEM microscopy, and universal testing machine, respectively. The fiber was constituted by equitable amounts of lignocellulosic components with cellulose accounting for the highest proportion. It also exhibited high degradation temperature, which was further increased following alkaline modification. Superior thermal degradation behavior was measured for modified fiber composites. SEM showed that the modified fiber composites demonstrated better compatibility. Lemongrass fiber reinforcement substantially improved the mechanical properties of the composites.

Microfibrillated cellulose (MFC) and nanofibrillated cellulose (NFC) isolated from cotton linters were evaluated as a strength additive in unbleached kraft paper and compared with semi-empirical and mechanistic models. The z-directional tensile strength was enhanced due to NFC and MFC. The tensile energy absorption (TEA) derived via integrating the z-directional stress-strain curve was 29.165 J/m2, 120.658 J/m2, and 187.768 J/m2 for the control, MFC, and NFC, respectively. Burst factor significantly increased from 11 to 14 for 10% MFC, while no increase was observed in NFC. From TEA predictions by semi-empirical models, a modified Page equation, Shear-lag, and a negative trend was found due to increased relative bonded area (RBA) with the addition of MFC/NFC. The mechanistic model used six mechanisms involved in binding the fibers and predicted the increased trend of TEA. The increased TEA due to NFC contributed to z-directional tensile strength, but not to the tensile indices and tear factor. This was ascribed to the large size difference of NFC with base pulp fibers and a higher RBA.

The potential usefulness of an invasive common reed as biomass feed to a biorefinery was investigated. This investigation focused on the cellulosic fiber and a comparison of with and without a hot-water extraction (HWE) pretreatment process step. Handsheets were made before and after bleaching and compared to handsheets made from other pulped grass family (Poaceae) fibers. Machine-made simulated copy-grade paper was compared with and without HWE at varied percentages of reed replacement for hardwood fiber in the furnish. The HWE appeared to cause a dramatic increase in the tensile and burst strength while the tear strength reduced slightly. The effects of HWE on woody biomass strength properties were compared.

Flax shive and hemp hurd residues were characterized, and the feasibility of manufacturing three-layered particleboards was evaluated using 2.5% and 5% polymeric diphenyl methane diisocyanate resin loadings. The flax shive and hemp hurd residues had lower bulk densities and higher aspect ratios compared with the wood residues. Their higher aspect ratios offered greater overlap in bonding, which led to consistently higher bending properties that exceeded the American National Standards Institute (ANSI) requirements for low-density (LD2) particleboard and, in some cases, medium-density (M2) particleboard. Because of their particle geometry, the flax shive and hemp hurd particleboards also showed minimal linear expansion with changes in the moisture content at 20 ± 3 °C and between 50% and 90% relative humidity. The high absorption capacity of the flax shive and hemp hurd residues resulted in higher thickness swell and water absorption properties than the wood residues. The results indicated that low-density flax shive and hemp hurd particleboards (500 to 620 kg/m³) can be manufactured using isocyanate resin quantities as low as 2.5% to produce panels that conform to ANSI specifications with a greater mechanical performance than that of wood residue particleboards.

To improve the compatibility between rice straw and reinforcing polymers, rice straw (RS) was pretreated by an anaerobic process, and its biogas residues (BR) were acetylated with acetic anhydride (AA) to prepare acetylated biogas residues (ABR). The optimum conditions of acetylation were determined by orthogonal experiments. When acetylation was performed at 140 °C with 10 mL AA/g BR and 0.08 g catalyst/g BR, the maximum weight gain rate (WGR) obtained was 23.7%. Fourier transform infrared (FTIR) analysis showed that many hydroxyl groups were displaced by acetoxy groups. Scanning electron microscopy (SEM) showed that many defects of BR were filled by the acetylation, and an ester layer was formed over the BR surface. However, the lower crystallinity of ABR than the BR and RS affected the mechanical properties of acetylated biogas residue/low density polyethylene (ABR/LDEP) composite. Interestingly, the BR and ABR showed higher onset decomposition temperature, but they exhibited faster decomposition rates because of the lower crystallinity of BR and ABR. Furthermore, the mechanical properties of the RS/LDEP, BR/LDEP, and ABR/LDEP composites were analyzed. Compared with RS/LDEP composites, the BR/LDEP and ABR/LDEP composites showed obviously better tensile and flexural properties. Consequently, rice straw fibers attained excellent compatibility with non-polar polymers.

Coconut shell, a natural biopolymer, is available in high amounts as waste in many countries. It could potentially be a crucial renewable source of raw materials for the carbon fiber industry. In this study, a series of aprotic ionic liquids, [Bmim][Ace], [Bmim]Cl, [Emim][Ace], and [Emim]Cl, were used in the dissolution and regeneration process of coconut shell. The results indicate that the dissolution of coconut shell (up to 70 mg of coconut shell per g of solvent) can occur in aprotic ionic liquids under a nitrogen atmosphere at 110 °C (6 h) and 150 °C (2 h). The extraction efficiency was greatly influenced by temperature, time, particle size, and types of cations and anions in the ionic liquids. At 150 °C, 10% regenerated lignin was obtained in [Emim][Ace], which was higher compared with [Emim]Cl, [Bmim][Ace], and [Bmim]Cl. The recyclability of the ionic liquids during the dissolution process (up to four times) was also scrutinized. The structure and properties of the untreated coconut shell and regenerated lignin were characterized by Fourier transform infra-red (FTIR) spectroscopy, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), X-ray diffraction (XRD) analysis, and proton nuclear magnetic resonance (¹H NMR).

Non-crystal microporous starch (NCMS) containing microporous and amorphous structures was prepared from native corn starch by heat treatment and solvent exchange. NCMS can be used as fillers, coatings, and raw materials in the preparation of various denatured starch because of its specific surface area and amorphous region. However, the hydrophilicity of NCMS limits its applications in papermaking. Thus, in this study, NCMS was reacted with alkyl ketene dimer (AKD) to prepare hydrophobic NCMS (H–NCMS), which is more stable, and convenient for storage and use in surface sizing. The optimal preparation conditions were selected using single-factor tests. The product, which was prepared at 55 °C for 3 h with an AKD dosage of 80%, had a sizing degree of 67 s. Characterization by X-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transform infrared (FT-IR) spectroscopy confirmed that NCMS, H–NCMS, and sized paper were obtained. The thermal stability and hydrophobicity of the paper were measured using thermogravimetric analysis (TGA) and water contact angles, respectively. The results indicated that the sized paper has excellent thermal stability and hydrophobicity after surface sizing with 0.9% H–NCMS. Food wrapping paper with excellent strength and hydrophobicity was successfully prepared using H–NCMS and ultrasonic-assisted wheat straw pulp (UWP).

The potential energy balance of the sawing logs for Eucalyptus lumber production was determined. Eucalyptus grandis logs (n = 10) were sawn with a band saw, and the planks were re-sawed with a circular saw. The sawing yield was calculated with the volumes of logs, lumbers, and wastes. The consumption of electric energy was measured using a multifunctional meter. The energy stored in the wood was determined by the lower calorific value of wood; the superior calorific value was calculated and converted into the respective active energy (kWh) value. The potential energy balance was calculated using the values of the consumed electricity in the saws and that of the energy stored in the waste. Another energy balance was calculated by considering the energy stored in the timber. The potential energy balance for sawing 1 m³ of log was equal to 1,206 kWh, considering only the energy stored in the waste. When added to energy stored in the timber, the energy balance was 2,671 kWh. The positive results of energy balances demonstrate the potential of energetic self-sufficiency of timber production.

Recycled polypropylene (RPP) and lignin represent by-products produced in enormous amounts worldwide that remain underutilized. This study used rice straw lignin as a filler at various concentrations (0% to 70% w/w) in RPP and virgin polypropylene (PP) composites by melt blending. Structural and morphological alterations of lignin were analyzed by Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy (SEM), respectively. Mechanical properties were evaluated using a universal testing machine (UTM). Results revealed that the tensile strength of the composites decreased as the lignin content increased, presumably due to the low of compatibility degree of lignin and MAPP, as well as the crack formation due to the agglomeration of lignin. However, composites with lignin as a filler showed higher moduli and water absorption capacities, as well as thickness swelling; using lignin as a filler caused a drastic reduction of the elongation at break values. The results indicated that the physical and mechanical properties of RPP and its virgin PP composites had no substantial differences. This indicated that virgin PP could be substituted by recycled polypropylene (RPP) for composite applications with the addition of MAPP.