Review Articles

Process waters in deinking mills often feature a strong coloration, due to dyes and pigments released from the recovered paper. This can usually be remediated by pulp bleaching treatment with appropriate chemicals. However, the red shade (from rhodamine dye) is resistant to conventional bleaching treatments. This largely limits the use of deinked pulp in white paper grades. In this review, the available technologies for process water decolorization are discussed (chemical methods, physico-chemical methods and biological treatments). Ozonation of the process water appears to be the most promising technique for decolorization of process water in deinking mills. Other emerging technologies such as photo-catalytic treatment or mineralization by white-rot fungi (after adsorption on low-cost agricultural residues) should be considered as well.

This review describes the state-of-the-art of material derived from the forest sector with respect to its potential for use in the packaging industry. Some innovative approaches are highlighted. The aim is to cover recent developments and key challenges for successful introduction of renewable materials in the packaging market. The covered subjects are renewable fibers and bio-based polymers for use in bioplastics or as coatings for paper-based packaging materials. Current market sizes and forecasts are also presented. Competitive mechanical, thermal, and barrier properties along with material availability and ease of processing are identified as fundamental issues for sustainable utilization of renewable materials.

Several recent series of investigations were conducted on corrugated board performance in the areas of: loaded container endurance in cyclic humidity, predictive models for edge compression strength (ECT), effects of lightweight facings, measurement of transverse shear rigidity, effects of adhesive level, and out-of-plane crushing on ECT. The course of this program prompted exploration and review of several aspects of ECT testing methods: specimen height, test duration, and fixture-clamping effects. In this review, ECT values are shown to be influenced by the combination of the selected testing technique with the specific structural and strength characteristics of the board being tested. The effect of specimen height on selected single wall C-, E-, F-, and N-flute boards is measured and rationalized using a simplified beam-theory approach. Apparent loss of ECT in a C-flute crushed board is explored to determine whether mitigation is possible by selection or modification of testing method. Investigations of platen speed effects on C-flute substantiate previous work. Lightweight facings on A- and C-flute corrugated boards are observed to display localized buckling, which affects the ECT value. An analytical model that combines the measured bending stiffness of the facings and the compression strengths of the fluting and facings provides an improved predictive accuracy and is applied to a series of laboratory and commercial corrugated boards.

The efficiency of optical brightening agents (OBAs), also known as fluorescent whitening agents (FWAs), has long been of interest in the production of uncoated fine paper, particularly in uncoated fine paper grades containing high-yield pulp (HYP). The increasing levels of whiteness and also the increasing HYP substitution in fine papers has made OBA efficiency an important issue. This paper summarizes recent research findings in understanding and enhancing OBA efficiency in fine papers containing HYP, with focus on the main factors affecting OBA efficiency in both wet end and size press application. These factors include the base sheet brightness and whiteness of the pulp, UV competitors, OBA retention, quenching effects, and OBA migration at the size press. Some new technologies to improve OBA efficiency are discussed.

Dyes used in the coloration of textiles, paper, and other products are highly visible, sometimes toxic, and sometimes resistant to biological breakdown; thus it is important to minimize their release into aqueous environments. This review article considers how biosorption of dyes onto cellulose-related materials has the potential to address such concerns. Numerous publications have described how a variety of biomass-derived substrates can be used to absorb different classes of dyestuff from dilute aqueous solutions. Progress also has been achieved in understanding the thermodynamics, kinetics, and chemical factors that control the uptake of dyes. Important questions remain to be more fully investigated, such as those involving the full life-cycle of cellulosic substrates that are used for the collection of dyes. Also, more work needs to be done in order to establish whether biosorption should be implemented as a separate unit operation, or whether it ought to be integrated with other water treatment technologies, including the enzymatic breakdown of chromophores.

Compressed wood, which is formed by a process that increases the wood’s density, aims to improve its strength and dimensional stability. Compressed wood can be used in building and construction, especially for construction of walls and flooring. Currently, supplies of wood are becoming limited, and the oil palm tree has become one of the largest plantation species in Malaysia. Oil palm trunk could be an appropriate choice for an alternative source for compressed wood. This paper aims to review the current status of oil palm biomass, including the availability of this tree, in order to illustrate the potential of oil palm biomass as an alternative source for compressed wood. Up to the present there has been insufficient information regarding the manufacturing conditions and properties of compressed wood from oil palm trunk. This paper will cover the background of compressed wood and the possibilities of producing compressed wood using oil palm trunk as a raw material.

Syringaldehyde is a promising aromatic aldehyde that no longer deserves to remain in obscurity. It possesses worthy bioactive properties and is, therefore, used in pharmaceuticals, food, cosmetics, textiles, pulp and paper industries, and even in biological control applications. Mostly, the synthetic form of syringaldehyde is being used. This review serves as an appraisal of potential research and commercialization of naturally occurring syringaldehyde beyond the scope of the food and cosmetic industries. This article also provides a comprehensive account of the various conventional extraction and chromatographic techniques used in the separation, isolation, and quantification of syringaldehyde. Further, to understand this unique compound, a brief outline on the natural formation of syringaldehyde in lignin is accentuated in this article.

This review considers the potential and challenges of using agro-based oil palm biomasses, including the trunk, frond, empty fruit bunch, and palm press fiber biocomposites, for furniture applications. Currently, design and quality rather than price are becoming the primary concern for consumers when buying new furniture. Within this context, this paper focuses on the design of innovative, sustainable furniture from agro-based biocomposites to meet the needs of future population growth and technology. This research also discusses the need for biocomposite materials that do not depend on the growth of populations, but on the growth and development of the economy. This study focuses on globally available agro-based biocomposites, especially those from oil palm biomass: plywood, medium density fiberboard (MDF), wood plastic composite (WPC), laminated veneer lumber (LVL), oriented strand board (OSB), hardboards, and particleboard. Additional positive aspects of biocomposites are their environmentally friendly character, high quality, competitive design, and capacity to improve the value proposition of high-end products. These attributes increase the demand for agro-based biocomposite furniture on the international market.

Fibre-based packaging materials are widely utilized all over the world. They have several important advantages in comparison with fossil-based packaging: biodegradability, recyclability, and renewability. However, fibre-based packaging cannot fully compete with plastic in its barrier properties. Also there are limitations regarding its shapes due to poorer formability. The deep-drawing forming process can be used for the production of advanced three-dimensional shapes from paper-based materials. Formability and related characteristics are essential for deep-drawing of paper-based materials. This paper aims to give an overview of the deep-drawing of paper-based materials with the emphasis on the experienced deformations, on the role of mechanical properties of materials in deep-drawing, and on the typical defects found in the shapes after the forming. Additionally, strategies are proposed to help mitigate common problems in deep-drawing.

The depletion of fossil fuels and the need to reduce greenhouse gas emissions has resulted in a strong growth of biomass utilization for heat and power production. Attempts to overcome the poor handling properties of biomass, i.e. its low bulk density and inhomogeneous structure, have resulted in an increasing interest in biomass densification technologies, such as pelletization and briquetting. The global pellet market has developed quickly, and strong growth is expected for the coming years. Due to an increase in demand for biomass, the traditionally used wood residues from sawmills and pulp and paper industry are not sufficient to meet future needs. An extended raw material base consisting of a broad variety of fibrous residues from agriculture and food industries, as well as thermal pre-treatment processes, provides new challenges for the pellet industry. Pellet production has been an established process for several decades, but only in the past five years has there been significant progress made to understand the key factors affecting pelletizing processes. A good understanding about the pelletizing process, especially the processing parameters and their effect on pellet formation and bonding are important for process and product optimization. The present review provides a comprehensive overview of the latest insights into the biomass pelletization processes, such as the forces involved in the pelletizing processes, modeling, bonding, and adhesive mechanisms. Furthermore, thermal pretreatment of the biomass, i.e. torrefaction and other thermal treatment to enhance the fuel properties of biomass pellets are discussed.