Volume 10 Issue 3

Alkylketene dimer (AKD), cationic starch (CS), and polyamide epichlorohydrin (PAE) were used in the modification of precipitated calcium carbonate (PCC), and the use of the modified PCC in papermaking was investigated. It was found that after the PCC was modified, the sizing effectiveness of AKD was enhanced; when PAE was added to the filler, it had better modified effects than when CS was added. When the addition of PCC and AKD were fixed at 20% and 1% (based on the dry weight of PCC), respectively, the retention of PCC increased from 42.5% to 54.6% when modified by 5% CS, and to 56.7% when modified by 2% PAE. The strength properties (tensile indices, burst indices, and tear indices), opacity, and air permeability of the filled paper were strikingly enhanced, while the brightness was slightly negatively influenced by the addition of PAE. The results indicate that the pre-blend modified method is a promising technique for papermaking in that it enhanced the properties of paper.

Enzymatic hydrolysis is a key step in bioethanol production. Efficient hydrolysis requires a consortium of different enzymes that are able to hydrolyze cellulose and hemicellulose into fermentable sugars. Myceliopthora thermophila is a promising candidate for the production of thermophilic cellulolytic enzymes, the use of which could reduce the cost of ethanol production. The growth conditions of the fungus were optimized in order to achieve increased secretion of extracellular cellulases. Optimal conditions were found to be 7.0% w/v brewer’s spent grain as the carbon source and 0.4% w/v ammonium sulfate as the nitrogen source. The cellulases obtained were characterized for their optimum activity. The optimum temperature and pH for cellulase activity are 65 °C and pH 5.5, respectively. Studies on thermal inactivation of the crude extract showed that the cellulases of M. thermophila are stable for temperatures up to 60 °C. At this temperature the half-life was found to be as high as 27 h. Enzymatic hydrolysis of cellulose resulted in 31.4% hydrolysis yield at 60 °C after 24 h of incubation. Finally, the recalcitrance constant for cellulose and cellulose pretreated with ionic liquids was calculated to be 5.46 and 2.69, respectively.

The purpose of this study was to evaluate the effects of an industrial heat treatment (ThermoWood) based on changes in the strength properties, density, and color of spruce (Picea abies) and pine (Pinus sylvestris) woods. Samples were subjected to heat treatment processes at 212 °C for a duration of 120 min. The results showed that the applied process caused a 2.56 to 6.12% decrease in density. Dimensional stability was considerably improved, with ASE values of 58% and 52% for spruce and pine, respectively. The color became darker after treatment. The process caused a significant (p<0.05) reduction (8 to 42%) for all investigated mechanical properties at a specific moisture level (12%). However, the mechanical properties of wood are closely related to its moisture content, and heat-treated wood is less hygroscopic than untreated wood. It was found that, after long-term acclimatization, heat-treated samples had almost half the equilibrium moisture content of control samples. Because the changes that occurred after this heat treatment are irreversible, it is possible that ThermoWood has lower equilibrium moisture content than untreated wood. Therefore, this should be taken into account when investigating the mechanical design values of heat-treated wood.

The demand for sawn timber throughout the world is steady, as wood is one of the most important raw materials available to mankind. Yet, the production of sawn timber through sawmilling activities causes environmental issues and is perceived to have a potential effect on global warming. Studies on this aspect is very limited, especially for tropical hardwoods. The intention for this study was to evaluate the carbon footprint of manufacturing sawn timber from round wood using a gate-to-gate life cycle approach. The functional unit used was 1 m3 of rough green sawn timber. Primary data on yield and energy consumption during the sawmilling process were collected on a monthly basis throughout 2013. Greenhouse gas emissions, which include CO2, CH4, and N2O, were determined using emission factors. The carbon footprint was then calculated on the basis of the equivalency factor, described as CO2-eq. The carbon footprint assessment shows a result of 499 kg CO2-eq/m3 and 696 kg CO2-eq/m3 for Light Red Meranti and Dark Red Meranti sawn timber, respectively. The results showed that there were no significant differences in the carbon footprint of Light Red Meranti and Dark Red Meranti sawn timber production.

The press forming process of paperboard trays is challenging. The production of trays that fulfill all functional and visual property requirements is demanding. Blank preparation is an essential part of paperboard tray press forming. The aim of this work was to study how a creasing pattern can be utilized in the compaction and folding of the substrate in tray corners. The investigation of creasing pattern designs focused on the positioning of creases, the optimization of the amount of creases, and the width of the creases. The results of the study show that the amount of creases in the tray corner is the most important variable in the pattern design. The substrate folds more evenly and the wall of the tray is smoother when the material has the optimum amount of folds for it to compact during the press forming process. Changes in the creasing pattern primarily affect the amount of unclosed creases in the flange of the tray, which can make tight lidding of the tray impossible. The outcome of the study is a morphological analysis of the introduced creasing pattern alternatives and a selection of formulas that can be utilized in the creasing pattern design process.

Poplar is a fast-growing tree with a short cultivation time; however, there are some disadvantages to poplar such as its low density and low dimensional stability. The aim of this work was to study the physical and chemical performance of poplar wood treated by its impregnation with functional composite modifiers followed by compression drying. The results showed that this approach not only significantly increased the dimensional stability of the wood but also enhanced its bending strength and compressive strength parallel to the wood grain. Fourier transform infrared analysis showed that the intensity of the hydroxyl (-OH) and carbonyl (C=O) absorption peaks decreased, which provided evidence that the –NHCH2OH of the modifier reacted with the wood’s carboxyl and hydroxyl groups. The position of the XRD peaks did not change, which indicated that the crystallinity structure of cellulose was not noticeably affected by chemical modification. The TGA showed that the thermal stability of the modified wood was improved, while FESEM analysis showed that the wood cell lumens and vessels were filled with chemicals.

The current challenges in developing a cost-effective bioethanol industry include the production of not only high-volume, low cost biofuels but also high-value products with minimal downstream waste. The up-grading of side-stream lignins from bioethanol production plants to novel high-value products will improve the profitability of the bioethanol industry; to do that, a precise understanding of lignin is required. In the present study, lignin-enriched fermentation residues from bioethanol production (steam explosion pretreatment, saccharification, and fermentation) of fast-growing poplar and forage sorghum were characterized. In addition to the purity and composition, lignin structure (syringyl/guaiacyl (S/G) ratio, inter-unit linkages) was also analyzed with spectroscopy techniques such as Fourier transform infrared and two-dimensional nuclear magnetic resonance. Bioethanol processing and feedstock origins seemed to be the main factors determining the purity, composition, and structure of lignins. Residual lignins from poplar and forage sorghum contained significant amounts of sugar and protein impurities. Poplar lignin showed a very high S/G ratio associated with p-hydroxybenzoate. A lower S/G ratio together with H lignin units and p-hydroxycinnamates (p-coumarate and ferulate) was observed for forage sorghum lignin. The main inter-unit linkages present in both lignins were β-O-4´ aryl ether followed by resinols and phenylcoumarans.

Formaldehyde-free quebracho tannin foams were prepared for the first time. Several simple formulations have been presented in order to study the capital influence of each component on foaming and therefore on the characteristics of the obtained foams. Incorporation of a non-ionic surfactant leads to smaller cells and a more homogeneous cell size distribution. Cross-linking agents improve the mechanical properties of foams. A combination of different catalysts allows control of the ratio between the expansion/hardening processes. The understanding of the roles and interactions of the different components of formulation make possible the design of tannin foams having specific properties.

Gasification of four biomass chars and anthracite char were investigated under a CO2 atmosphere using a thermo-gravimetric analyzer. Reactivity differences of chars were considered in terms of pyrolysis temperature, char types, crystallinity, and inherent minerals. The results show that the gasification reactivity of char decreased with the increase of pyrolysis temperature. Char gasification reactivity followed the order of anthracite coal char (AC-char) ˂ pine sawdust char (PS-char) ˂ peanut hull char (PH-char) ˂ wheat straw char (WS-char) ˂ corncob char (CB-char) under the same pyrolysis temperature. Two repesentative gas-solid models, the random pore model (RPM) and the modified random pore model (MRPM), were applied to describe the reactive behaviour of chars. The results indicate RPM performs well to describe gasification rates of chars but cannot predict the phenomenon that there appears to exist a peak conversion for biomass chars at a high conversion rate, where the MRPM performs better.

Hemicellulosic fractions were extracted from soybean hull with various concentrations of NaOH at 50 °C for 5 h. The chemical compositions and physicochemical properties were determined by high performance anion exchange chromatography (HPAEC), Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analyzer (TGA), and 13C and 2D nuclear magnetic resonance (NMR) analysis. The crystallinity of soybean hulls treated and untreated by alkali liquid was examined by X-ray diffraction (XRD). The sugar analysis results indicated that all of the hemicellulosic preparations were heteropolysaccharides containing arabinose, galactose, glucose, xylose, and mannose. According to the spectral analysis, hemicelluloses from soybean hull were assumed to be L-arabino-4-O-methyl-D-glucurono-D-xylan. Xylose was the predominant monosaccharide in the hemicellulose fraction 1 (H1), and it ranged between 40.1% and 48.8% of the total neutral sugars. It was found that hemicellulose fraction 3 (H3) had the highest thermal stability and H1 had the lowest thermal stability. The crystallinity index (CrI) was found to be about 20.8%, 14.3%, 10.9%, and 4.7% for soybean hulls, untreated and treated with 1.5, 2.0, and 2.5 M NaOH, respectively.